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Oleksandr ShyshatskyiandClaude Opus 5 22d16f984e Run the printer's own boot script for the update test, and cut the suite to 5m
The install test used to re-implement app_startup.sh: it pulled the glob,
MACHINE and PID out of it with sed, then called the installer itself. A
mistake in our reading of the boot script could never be caught that way.

The package now sits on a real FAT filesystem on a loop device exposed as
/dev/sda1, and app_startup.sh runs verbatim through three boots -- stick in,
stick still in, stick pulled. The last one asserts what actually matters:
nginx and moonraker up, klipper launched, the UI in the foreground where
app_startup.sh's own 5-second ps watchdog can see it.

One substitution, declared in .SIMULATED: the printer's kernel has nls_cp936
and a container kernel does not, so /bin/mount retries without codepage= if
the real options are rejected.

Speed. The image carried the partitions but not the stock install, and
test-env.sh sourced the config files after the environment -- so PRINTER_IMAGE
on the command line was overwritten by the empty value in test.env and the
published image was never used. Measured, per replica case: 22s to unpack the
factory image, 37s to install the stock package, 0.7s with the image. The
stock install is now baked in at image build time (bake.sh -- it needs binfmt
and chroot, so it runs privileged and the result is committed) and recorded in
/usr/prog/.BASELINE; a run asking for a different package reinstalls.

make test: ~20m -> 5m26s. Every section header now carries elapsed seconds.

Dropped four checks that could not fail:

  * test-abi's execution half was `qemu "$f" -h || [ $? -lt 126 ]`, which
    accepts nearly every exit status
  * test-ash's md5sum -s probe printed "inconclusive" on every path
  * run-tests.sh's per-file `sh -n` "POSIX" loop ran bash, and its bashism
    grep flagged `local`, which busybox ash supports
  * CI's shellcheck ended in `|| true`

And one that mattered more: the release workflow's final sim-install loop
ignored every exit status, and sim-install.sh exits 0 on a skip -- so the last
gate before publishing could not fail. It now stops on the first failure and
runs with REQUIRE_PRINTER_SIM=1, which turns skips into failures throughout.

Also: the profile lists in run-tests.sh, RECOVERY_PROFILE and release.yml
still said ssh/web/full/helix and would have failed the release job; work/.sim
was shared, so two suites at once truncated each other's packages; and the
fixture half left a 380KB package in work/out where make test-install picks it
up.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01GgNhSa1Qvwvxb2nQXT6b1Y
2026-08-23 16:36:45 +03:00
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