Files
firmware/bin/patch.sh
T
Oleksandr Shyshatskyi 4415905fb3 Initial commit: USB-installable custom firmware builder for Creator 5
Builds a modified FlashForge update package that the printer installs by
itself from a USB stick, reusing FlashForge's own updater rather than a
parallel one.

Integration is a single file: /usr/prog/PROGRAM/software/firmwareExe is
replaced with a shell script. Everything funnels through that binary, so
app_startup.sh, rcS and the init chain stay completely stock. The genuine
binary is kept as firmwareExe.stock and remains the default UI.

Key findings from the stock firmware, each enforced by a test:
- components named *.tar.xz are PLAIN tar; the installer runs bare `tar -xvf`
- the .tgz is DES3-encrypted plain tar, not gzip
- nothing in init starts Klipper -- firmwareExe runs start.sh, so replacing
  the UI without S70klipper leaves a printer that cannot move
- the installer wipes the software dir before run.sh, so an uninstall package
  must ship the genuine firmwareExe rather than back one up
- ssh already works: stock ships dropbear + an enabled S50dropbear, only the
  root password is missing

Brick-safety is designed in, not bolted on: a five-rung profile ladder
starting with a probe that changes nothing, a container-based simulation that
actually runs the installer and asserts the printer would still boot, an
uninstall round-trip test, and a SAFE-MODE latch for UI crash loops.

75 checks pass. Not yet run on hardware.
2026-08-22 21:48:56 +03:00

239 lines
10 KiB
Bash

#!/usr/bin/env bash
# 2/3 -- apply the mods to work/software/.
# Idempotent: safe to re-run after editing config.env or assets.
set -euo pipefail
. "$(dirname "$0")/common.sh"
SW=work/software
[ -d "$SW" ] || { echo "run bin/unpack.sh first" >&2; exit 1; }
echo "profile: $PROFILE -- ${PROFILE_DESC:-}"
echo
MARK_BEGIN="# >>> anvil begin >>>"
MARK_END="# <<< anvil end <<<"
say() { printf '>> %s\n' "$*"; }
skip() { printf ' (skip) %s\n' "$*"; }
# Everything we add to the printer lives under this one directory on the DATA
# partition, so a FlashForge OTA cannot delete it.
MODDIR=/usr/data/mod
# The mod payload is built OUTSIDE the software component on purpose. The
# software component is extracted to /usr/prog/PROGRAM/software/<ver>/ -- the
# firmware partition, of which the installer keeps two versions. Mainsail and
# HelixScreen are ~100MB and would overflow it. They ride in the outer package
# instead, land in /usr/data/update/ (data partition), and are moved to
# /usr/data/mod from there.
MP=work/modpayload
rm -rf "$MP" "$SW/mod" # $SW/mod: leftover from an older layout
mkdir -p "$MP/bin" "$MP/nginx" "$MP/www" "$MP/config"
# ---------------------------------------------------------------------------
# MOD_APPLY=0 (the "probe" profile): reinstall the stock component untouched
# and add only a diagnostic report. Nothing on the printer changes.
# ---------------------------------------------------------------------------
if [ "${MOD_APPLY:-1}" = "0" ]; then
say "MOD_APPLY=0 -- stock component left byte-for-byte unmodified"
if [ "${MOD_REPORT:-1}" = "1" ]; then
say "adding diagnostic report step"
python3 - "$SW/run.sh" payload/report.sh <<'PY2'
import sys, re
run, extra = sys.argv[1], sys.argv[2]
B, E = "# >>> anvil begin >>>", "# <<< anvil end <<<"
s = open(run, encoding='utf-8', errors='surrogateescape').read()
s = re.sub(re.escape(B) + r".*?" + re.escape(E) + r"\n?", "", s, flags=re.S)
block = open(extra, encoding='utf-8').read()
m = list(re.finditer(r"^exit 0\s*$", s, flags=re.M))
i = m[-1].start() if m else len(s)
s = s[:i] + B + "\n" + block + E + "\n\n" + s[i:]
open(run, 'w', encoding='utf-8', errors='surrogateescape').write(s)
PY2
fi
rm -rf "$MP"
echo
echo "Patched (probe profile -- no changes to the printer)."
echo " software component: $(du -sh "$SW" | cut -f1)"
echo "Now run bin/pack.sh"
exit 0
fi
# ---------------------------------------------------------------- 1. Klipper
if [ "${MOD_KLIPPER:-fork}" = "fork" ] && [ -d "${KLIPPER_FORK:-}/klippy" ]; then
say "Klipper: installing fork tree from $KLIPPER_FORK"
# Stock ships only a handful of klippy files as an overlay; the fork is a
# different Klipper generation (v0.13 vs v0.12), so ship the WHOLE tree.
rm -rf "$SW/klipper/klippy"
mkdir -p "$SW/klipper/klippy"
( cd "$KLIPPER_FORK/klippy" && tar -cf - \
--exclude='__pycache__' --exclude='*.pyc' --exclude='chelper/*.o' . ) \
| tar -xf - -C "$SW/klipper/klippy"
# c_helper.so must be MIPS32r2 / nan2008 / o32 or klippy dies on import.
CH="$KLIPPER_FORK/klippy/chelper/c_helper.so"
if [ -f "$CH" ]; then
if readelf -h "$CH" 2>/dev/null | grep -q nan2008; then
say "Klipper: c_helper.so is nan2008 MIPS32r2 -- good"
mkdir -p work/.chelper/chelper
cp -f "$CH" work/.chelper/chelper/c_helper.so
tar -cf "$SW/klipper/chelper.tar" -C work/.chelper chelper
rm -rf work/.chelper
else
echo " !! c_helper.so is NOT nan2008 -- the kernel will refuse it" >&2
exit 1
fi
else
echo " !! no c_helper.so in the fork; see README 'Rebuilding chelper'" >&2
exit 1
fi
# klippy/ now contains the fork's own extras+kinematics, so the stock
# overlay dirs would only re-inject 0.12-era files on top. Drop them.
rm -rf "$SW/klipper/extras" "$SW/klipper/kinematics"
mkdir -p "$SW/klipper/extras"
else
skip "Klipper: keeping stock tree"
fi
# ----------------------------------------------------------- 2. Toolchanger
if [ "${MOD_TOOLCHANGE:-1}" = "1" ] && [ -d "${TOOLCHANGE:-}/klippy-extras" ]; then
say "Toolchange: ff_*.py + configs from $TOOLCHANGE"
mkdir -p "$SW/klipper/extras"
cp -f "$TOOLCHANGE"/klippy-extras/ff_*.py "$SW/klipper/extras/"
# .cfg files belong on the data partition; run.sh installs them without
# clobbering a config the user already tuned.
cp -f "$TOOLCHANGE"/config/ff-*.cfg "$MP/config/"
else
skip "Toolchange"
fi
# -------------------------------------------------------------- 3. Mainsail
if [ "${MOD_MAINSAIL:-1}" = "1" ] && [ -n "${MAINSAIL_ZIP:-}" ] && [ -f "$MAINSAIL_ZIP" ]; then
say "Mainsail: unpacking $(basename "$MAINSAIL_ZIP")"
mkdir -p "$MP/www/mainsail"
unzip -q -o "$MAINSAIL_ZIP" -d "$MP/www/mainsail"
cp -f assets/nginx.conf "$MP/nginx/nginx.conf"
du -sh "$MP/www/mainsail" | awk '{print " "$1}'
else
skip "Mainsail"
fi
[ -f assets/moonraker.conf ] && cp -f assets/moonraker.conf "$MP/config/moonraker.conf"
# ----------------------------------------------------------- 4. HelixScreen
if [ "${MOD_HELIX:-1}" = "1" ] && [ -n "${HELIX_TGZ:-}" ] && [ -f "$HELIX_TGZ" ]; then
say "HelixScreen: unpacking $(basename "$HELIX_TGZ")"
mkdir -p "$MP/helixscreen"
tar -xzf "$HELIX_TGZ" -C "$MP" # yields mod/helixscreen/
# Printer-database entry so it detects the Creator 5 Pro as a tool changer
if [ -f "${TOOLCHANGE:-}/helixscreen/flashforge_creator5_pro.json" ]; then
mkdir -p "$MP/helixscreen/config/printer_database.d"
cp -f "$TOOLCHANGE/helixscreen/flashforge_creator5_pro.json" \
"$MP/helixscreen/config/printer_database.d/"
fi
[ -f assets/hooks-creator5.sh ] && \
cp -f assets/hooks-creator5.sh "$MP/helixscreen/assets/config/platform/"
du -sh "$MP/helixscreen" | awk '{print " "$1}'
else
skip "HelixScreen"
fi
# ------------------------------------------------------------------- 5. SSH
# Nothing to install. The stock rootfs (kernel-*.tar.xz -> rootfs.squashfs)
# already ships /usr/sbin/dropbear, /usr/bin/dropbearkey AND an enabled
# /etc/init.d/S50dropbear that busybox init runs at every boot. SSH is
# therefore ALREADY LISTENING on port 22 of a stock printer.
#
# The only thing missing is a root password anyone knows: stock /etc/shadow
# carries an unpublished hash. Setting ROOT_PW_HASH below is the entire
# "enable ssh" feature -- no cross-compiled binaries, no init script.
if [ "${MOD_SSH:-1}" = "1" ]; then
if [ -n "${ROOT_PW_HASH:-}" ]; then
say "SSH: stock dropbear is already running; setting a known root password"
else
echo " !! MOD_SSH=1 but ROOT_PW_HASH is empty -- you will not be able to log in." >&2
echo " Generate one with: openssl passwd -6 'yourpassword'" >&2
fi
else
skip "SSH"
fi
if [ -n "${BUSYBOX_BIN:-}" ] && [ -f "$BUSYBOX_BIN" ]; then
cp -f "$BUSYBOX_BIN" "$MP/bin/busybox"; chmod +x "$MP/bin/busybox"
fi
# --------------------------------------------------------- 6. root password
if [ -n "${ROOT_PW_HASH:-}" ]; then
say "Accounts: setting root password hash"
# /etc is a bind mount of /usr/prog/etc (app_startup.sh), and this file is
# what dropbear reads at authentication time -- so this is the live shadow
# even though dropbear started earlier from the read-only squashfs.
# /etc is a bind mount of /usr/prog/etc, so this file IS the live shadow.
awk -v h="$ROOT_PW_HASH" 'BEGIN{FS=OFS=":"} $1=="root"{$2=h} {print}' \
"$SW/shadow" > "$SW/shadow.new" && mv -f "$SW/shadow.new" "$SW/shadow"
else
skip "root password (set ROOT_PW_HASH)"
fi
# ------------------------------------------------ 7. start.sh (web stack on)
say "start.sh: enabling nginx + moonraker"
cp -f payload/start.sh "$SW/start.sh"
chmod +x "$SW/start.sh"
# ------------------------------------- 8. firmwareExe -> our wrapper script
# The stock chain is rcS -> S99factory_test_shell -> app_startup.sh ->
# firmwareExe, and firmwareExe is also what starts Klipper. Replacing this
# one file is therefore enough to own the whole userspace boot, which means
# app_startup.sh, rcS and the init chain are left COMPLETELY STOCK.
say "firmwareExe: installing wrapper (original kept as firmwareExe.stock)"
if [ -f "$SW/firmwareExe" ] && ! head -c 2 "$SW/firmwareExe" | grep -q '#!'; then
mv -f "$SW/firmwareExe" "$SW/firmwareExe.stock"
echo " stock binary -> firmwareExe.stock ($(du -h "$SW/firmwareExe.stock" | cut -f1))"
fi
cp -f payload/firmwareExe "$SW/firmwareExe"
chmod +x "$SW/firmwareExe"
# ------------------------------------------------------ 9. mod service dir
mkdir -p "$MP/init.d"
cp -f payload/init.d/S* "$MP/init.d/"
chmod +x "$MP/init.d"/S*
sed -e "s/^MOD_UI=.*/MOD_UI=${MOD_UI:-stock}/" \
-e "s/^MOD_WEB=.*/MOD_WEB=${MOD_WEB:-1}/" \
-e "s/^MOD_SSH=.*/MOD_SSH=${MOD_SSH:-1}/" \
payload/mod.conf > "$MP/mod.conf"
# --------------------------------------------------- 10. run.sh install step
say "run.sh: injecting mod install blocks (pre + post)"
python3 - "$SW/run.sh" payload/run-pre.sh payload/run-append.sh <<'PY'
import sys, re
run, pre_f, post_f = sys.argv[1], sys.argv[2], sys.argv[3]
B1, E1 = "# >>> anvil pre >>>", "# <<< anvil pre <<<"
B2, E2 = "# >>> anvil begin >>>", "# <<< anvil end <<<"
src = open(run, encoding='utf-8', errors='surrogateescape').read()
# idempotent: strip any previous injection
for b, e in ((B1, E1), (B2, E2)):
src = re.sub(re.escape(b) + r".*?" + re.escape(e) + r"\n?", "", src, flags=re.S)
pre = B1 + "\n" + open(pre_f, encoding='utf-8').read() + E1 + "\n"
post = B2 + "\n" + open(post_f, encoding='utf-8').read() + E2 + "\n\n"
# The pre-block must land AFTER WORK_DIR is defined (it uses $WORK_DIR's
# siblings) but BEFORE the first cp into /usr/prog.
m = re.search(r"^WORK_DIR=.*$", src, flags=re.M)
if not m:
raise SystemExit("run.sh has no WORK_DIR assignment -- cannot place the pre-block")
i = m.end()
src = src[:i] + "\n\n" + pre + src[i:]
print(" pre-block inserted after WORK_DIR")
m = list(re.finditer(r"^exit 0\s*$", src, flags=re.M))
j = m[-1].start() if m else len(src)
src = src[:j] + post + src[j:]
print(" post-block inserted before exit")
open(run, 'w', encoding='utf-8', errors='surrogateescape').write(src)
PY
chmod +x "$SW/run.sh"
echo
echo "Patched."
echo " software component: $(du -sh "$SW" | cut -f1) (-> /usr/prog, firmware partition)"
echo " mod payload: $(du -sh "$MP" | cut -f1) (-> /usr/data/mod, data partition)"
echo "Now run ./pack.sh"