Files
onyx/.github/workflows/pr-helm-chart-testing.yml
roshan 1af99d61cb chore(craft): improve Kubernetes startup, image cleanup, and local debugging (#16376)
## Description

Craft development required repeated image builds, copied cluster
settings, and editor-specific Telepresence commands. Startup could
report success before services were usable.

- Share configuration resolution and launch commands between Make and VS
Code. Read deployed ConfigMaps and Secrets in memory, with personal
`.env.k8s` overrides.
- Add separate infrastructure and application readiness checks,
`craft-doctor`, and shared Telepresence connection/intercept handling.
- Reuse images, detect source changes, and provide checkout-scoped
cleanup previews. Add pause/resume and migration commands with
database-target checks.
- Default Kubernetes sandbox callbacks to the internal API Service.
Preserve explicit `ONYX_SERVER_URL` overrides and bump the Helm chart to
0.9.20.
- Update the local Kubernetes guide, Craft development skill, and
feature map.
- Give Helm chart CI a 100 GB runner disk. The previous runner exhausted
disk while unpacking OpenSearch.
- Upgrade the Storybook package family to 10.6.2 to fix the critical
audit finding GHSA-f2ph-cmg5-wxc8.

Existing `.env.k8s` files remain untouched; old service entries continue
to override chart settings. Image refresh updates the PodTemplate for
future sandboxes; existing sandbox pods retain their images.

## Review guide

[Read or download the Markdown review
guide](https://github.com/onyx-dot-app/onyx/blob/d3cbc42d89bfb150d1cfc815638645043c34b69e/docs/craft/dev/kubernetes-review-guide.md).

## How Has This Been Tested?

- Live kind and Telepresence: startup, intercept reuse, doctor, API and
worker hot reload, readiness success/failure, and migration
status/upgrade.
- Three real Craft smoke tests: sandbox provisioning, file
upload/readback, and web app preview through the frontend. No real LLM
calls were exercised.
- 76 Craft Helm tests and 27 development-tool regression tests passed.
- Pre-commit checks, explicit development-tool type checking, frontend
type coverage, and skill validation passed.
- The local web audit passes its critical-severity gate without
suppressions. The Storybook production build passes.
- Removed the disposable test cluster, local processes, and temporary
files.

## Additional Options

- [ ] [Optional] Please cherry-pick this PR to the latest release
version.

<!-- This is an auto-generated description by cubic. -->
---
## Summary by cubic
Harden local Craft Kubernetes development by sharing configuration and
launch logic between Make and VS Code, and by checking service readiness
before startup reports success.

**What’s included**
- Resolve deployed ConfigMaps, Secrets, and container env in memory
through a shared launcher; personal `.env.k8s` values take precedence,
and resolved secrets never touch disk or terminal output.
- Add shared lifecycle commands (`craft-doctor`, staged
infrastructure/application readiness, Telepresence connect and
intercept, pause, resume, migration, cleanup previews) used by both Make
and VS Code.
- Reuse built images when source is unchanged, force a rebuild with
`--rebuild-sandbox-image`, and keep probe and command invocations
bounded while preserving actionable errors.
- Default sandbox callbacks to the internal API Service, preserving
explicit `ONYX_SERVER_URL` overrides; drop the now-unneeded validation
and bump the Helm chart to 0.9.20.
- Give the Helm CI runner a 100 GB disk, since Docker and kind each
store images and OpenSearch exhausted the default disk. Bump Storybook
tooling to 10.6.2 to patch a development server vulnerability.
- Update the local Kubernetes guide, Craft development skill, feature
map, and add a downloadable PR review guide.

**Validation**
- Passed 76 Craft Helm tests, 27 development-tool regression tests, and
new unit tests for the shared runtime and lifecycle CLI.
- Tested startup, readiness, Telepresence, hot reload, migrations, and
three Craft smoke tests against kind; no real LLM calls were exercised.

<sup>Written for commit d3cbc42d89.
Summary will update on new commits.</sup>

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<!-- End of auto-generated description by cubic. -->

<!-- This is an auto-generated comment: release notes by coderabbit.ai
-->
<!-- coderabbit-ai-generated:v1 -->

## Summary by CodeRabbit

- **New Features**
- Added a unified local Kubernetes workflow for Craft, including API and
worker launching, connectivity, readiness checks, migrations,
pause/resume, diagnostics, cleanup, and disk management.
- Added sandbox image reuse, rebuilding, loading, and configurable image
selection.
- Sandbox callbacks now default to the internal API service URL, with
support for explicit overrides.

- **Documentation**
- Added guidance for local Kubernetes setup, configuration, lifecycle
management, troubleshooting, and verification.

- **Bug Fixes**
- Improved readiness validation and stopped sensitive generated
credentials from being printed.
<!-- end of auto-generated comment: release notes by coderabbit.ai -->
2026-10-21 23:15:16 +00:00

272 lines
12 KiB
YAML

name: Helm - Lint and Test Charts
concurrency:
group: Helm-Lint-and-Test-Charts-${{ github.workflow }}-${{ github.head_ref || github.event.workflow_run.head_branch || github.run_id }}
cancel-in-progress: true
on:
pull_request:
push:
tags:
- "v*.*.*"
workflow_dispatch: # Allows manual triggering
permissions:
contents: read
jobs:
helm-chart-check:
# See https://runs-on.com/runners/linux/
runs-on:
[
runs-on,
runner=8cpu-linux-x64,
# Docker and kind each store images; OpenSearch exhausts the default disk.
"volume=100gb",
"run-id=${{ github.run_id }}-helm-chart-check",
]
timeout-minutes: 45
# fetch-depth 0 is required for helm/chart-testing-action
steps:
- name: Checkout code
uses: actions/checkout@3d3c42e5aac5ba805825da76410c181273ba90b1 # ratchet:actions/checkout@v6
with:
fetch-depth: 0
persist-credentials: false
- name: Set up Helm
uses: azure/setup-helm@9bc31f4ebc9c6b171d7bfbaa5d006ae7abdb4310 # ratchet:azure/setup-helm@v5.0.1
with:
version: v3.19.0
- name: Set up chart-testing
uses: helm/chart-testing-action@d6db0ca01d3598ea552ccf97edb5de6fe6b54ce0
with:
uv_version: "0.11.25"
# even though we specify chart-dirs in ct.yaml, it isn't used by ct for the list-changed command...
# Diff against the PR's own base so a stacked PR only lists its own chart
# changes. `github.base_ref` is empty outside pull_request, so
# tag pushes and manual runs fall back to the default branch.
- name: Run chart-testing (list-changed)
id: list-changed
env:
TARGET_BRANCH: ${{ github.base_ref || github.event.repository.default_branch }}
run: |
echo "target_branch: ${TARGET_BRANCH}"
changed=$(ct list-changed --remote origin --target-branch "${TARGET_BRANCH}" --chart-dirs deployment/helm/charts)
echo "list-changed output: $changed"
if [[ -n "$changed" ]]; then
echo "changed=true" >> "$GITHUB_OUTPUT"
fi
# uncomment to force run chart-testing
# - name: Force run chart-testing (list-changed)
# id: list-changed
# run: echo "changed=true" >> $GITHUB_OUTPUT
# lint all charts if any changes were detected
- name: Run chart-testing (lint)
if: steps.list-changed.outputs.changed == 'true'
run: ct lint --config ct.yaml --all
# the following would lint only changed charts, but linting isn't expensive
# run: ct lint --config ct.yaml --target-branch ${{ github.event.repository.default_branch }}
- name: Create kind cluster
if: steps.list-changed.outputs.changed == 'true'
uses: helm/kind-action@ef37e7f390d99f746eb8b610417061a60e82a6cc # ratchet:helm/kind-action@v1.14.0
- name: Pre-install cluster status check
if: steps.list-changed.outputs.changed == 'true'
run: |
echo "=== Pre-install Cluster Status ==="
kubectl get nodes -o wide
kubectl get pods --all-namespaces
kubectl get storageclass
- name: Add Helm repositories and update
if: steps.list-changed.outputs.changed == 'true'
run: |
echo "=== Adding Helm repositories ==="
helm repo add ingress-nginx https://kubernetes.github.io/ingress-nginx
helm repo add opensearch https://opensearch-project.github.io/helm-charts
helm repo add cloudnative-pg https://cloudnative-pg.github.io/charts
helm repo add ot-container-kit https://ot-container-kit.github.io/helm-charts
helm repo add minio https://charts.min.io/
helm repo add code-interpreter https://onyx-dot-app.github.io/python-sandbox/
helm repo update
- name: Verify CNPG CRDs are in sync
if: steps.list-changed.outputs.changed == 'true'
run: |
helm dependency build deployment/helm/charts/onyx
deployment/helm/charts/onyx/scripts/check-cnpg-crds.sh
- name: Pre-pull required images
if: steps.list-changed.outputs.changed == 'true'
run: |
echo "=== Pre-pulling required images to avoid timeout ==="
KIND_CLUSTER=$(kubectl config current-context | sed 's/kind-//')
echo "Kind cluster: $KIND_CLUSTER"
IMAGES=(
"ghcr.io/cloudnative-pg/cloudnative-pg:1.27.0"
"quay.io/opstree/redis:v7.0.15"
"docker.io/onyxdotapp/onyx-web-server:latest"
)
for image in "${IMAGES[@]}"; do
echo "Pre-pulling $image"
if docker pull "$image"; then
kind load docker-image "$image" --name "$KIND_CLUSTER" || echo "Failed to load $image into kind"
else
echo "Failed to pull $image"
fi
done
echo "=== Images loaded into Kind cluster ==="
docker exec "$KIND_CLUSTER"-control-plane crictl images | grep -E "(cloudnative-pg|redis|onyx)" || echo "Some images may still be loading..."
- name: Validate chart dependencies
if: steps.list-changed.outputs.changed == 'true'
run: |
echo "=== Validating chart dependencies ==="
cd deployment/helm/charts/onyx
helm dependency update
# objectstorage ships no defaults (fail closed), so lint must set placeholders.
helm lint . \
--set auth.userauth.values.user_auth_secret=placeholder \
--set auth.objectstorage.values.s3_aws_access_key_id=placeholder \
--set auth.objectstorage.values.s3_aws_secret_access_key=placeholder \
--set auth.objectstorage.values.rootUser=placeholder \
--set auth.objectstorage.values.rootPassword=placeholder
- name: Run chart-testing (install) with enhanced monitoring
timeout-minutes: 25
if: steps.list-changed.outputs.changed == 'true'
run: |
echo "=== Starting chart installation with monitoring ==="
# Function to monitor cluster state
monitor_cluster() {
while true; do
echo "=== Cluster Status Check at $(date) ==="
# Only show non-running pods to reduce noise
NON_RUNNING_PODS=$(kubectl get pods --all-namespaces --field-selector=status.phase!=Running,status.phase!=Succeeded --no-headers 2>/dev/null | wc -l)
if [ "$NON_RUNNING_PODS" -gt 0 ]; then
echo "Non-running pods:"
kubectl get pods --all-namespaces --field-selector=status.phase!=Running,status.phase!=Succeeded
else
echo "All pods running successfully"
fi
# Only show recent events if there are issues
RECENT_EVENTS=$(kubectl get events --sort-by=.lastTimestamp --all-namespaces --field-selector=type!=Normal 2>/dev/null | tail -5)
if [ -n "$RECENT_EVENTS" ]; then
echo "Recent warnings/errors:"
echo "$RECENT_EVENTS"
fi
sleep 60
done
}
# Start monitoring in background
monitor_cluster &
MONITOR_PID=$!
# Set up cleanup
cleanup() {
echo "=== Cleaning up monitoring process ==="
kill $MONITOR_PID 2>/dev/null || true
echo "=== Final cluster state ==="
kubectl get pods --all-namespaces
kubectl get events --all-namespaces --sort-by=.lastTimestamp | tail -20
}
# Trap cleanup on exit
trap cleanup EXIT
# Run the actual installation with detailed logging
# Note that opensearch.enabled is true whereas others in this install
# are false. There is some work that needs to be done to get this
# entire step working in CI, enabling opensearch here is a small step
# in that direction. If this is causing issues, disabling it in this
# step should be ok in the short term.
echo "=== Starting ct install ==="
set +e
ct install --all \
--helm-extra-set-args="\
--set=nginx.enabled=false \
--set=minio.enabled=false \
--set=opensearch.enabled=true \
--set=auth.opensearch.enabled=true \
--set=auth.userauth.values.user_auth_secret=test-secret \
--set=slackbot.enabled=false \
--set=postgresql.enabled=true \
--set=postgresql.cluster.storage.storageClass=standard \
--set=redis.enabled=true \
--set=redis.storageSpec.volumeClaimTemplate.spec.storageClassName=standard \
--set=webserver.replicaCount=1 \
--set=api.replicaCount=0 \
--set=inferenceCapability.replicaCount=0 \
--set=indexCapability.replicaCount=0 \
--set=celery_beat.replicaCount=0 \
--set=celery_worker_heavy.replicaCount=0 \
--set=celery_worker_docfetching.replicaCount=0 \
--set=celery_worker_docprocessing.replicaCount=0 \
--set=celery_worker_light.replicaCount=0 \
--set=celery_worker_monitoring.replicaCount=0 \
--set=celery_worker_primary.replicaCount=0 \
--set=celery_worker_scheduled_tasks.replicaCount=0 \
--set=celery_worker_user_file_processing.replicaCount=0 \
--set=celery_worker_user_files_indexing.replicaCount=0 \
--set=configMap.DISABLE_TELEMETRY=true" \
--helm-extra-args="--timeout 900s --debug" \
--debug --config ct.yaml
CT_EXIT=$?
set -e
if [[ $CT_EXIT -ne 0 ]]; then
echo "ct install failed with exit code $CT_EXIT"
exit $CT_EXIT
else
echo "=== Installation completed successfully ==="
fi
kubectl get pods --all-namespaces
- name: Post-install verification
if: steps.list-changed.outputs.changed == 'true'
run: |
echo "=== Post-install verification ==="
if ! kubectl cluster-info >/dev/null 2>&1; then
echo "ERROR: Kubernetes cluster is not reachable after install"
exit 1
fi
kubectl get pods --all-namespaces
kubectl get services --all-namespaces
# Only show issues if they exist
kubectl describe pods --all-namespaces | grep -A 5 -B 2 "Failed\|Error\|Warning" || echo "No pod issues found"
- name: Cleanup on failure
if: failure() && steps.list-changed.outputs.changed == 'true'
run: |
echo "=== Cleanup on failure ==="
if ! kubectl cluster-info >/dev/null 2>&1; then
echo "Skipping failure cleanup: Kubernetes cluster is not reachable"
exit 0
fi
echo "=== Final cluster state ==="
kubectl get pods --all-namespaces
kubectl get events --all-namespaces --sort-by=.lastTimestamp | tail -10
echo "=== Pod descriptions for debugging ==="
kubectl describe pods --all-namespaces | grep -A 10 -B 3 "Failed\|Error\|Warning\|Pending" || echo "No problematic pods found"
echo "=== Recent logs for debugging ==="
kubectl logs --all-namespaces --tail=50 | grep -i "error\|timeout\|failed\|pull" || echo "No error logs found"
echo "=== Helm releases ==="
helm list --all-namespaces
# the following would install only changed charts, but we only have one chart so
# don't worry about that for now
# run: ct install --target-branch ${{ github.event.repository.default_branch }}