124 Commits
Author SHA1 Message Date
Oleksandr Shyshatskyi 80a4d64ffd Prepare next firmware release
Add Fluidd and custom boot scripts, migrate DC24V control, update the web UIs and filament macros, improve startup status reporting, and expand upgrade and replica coverage.
2026-09-24 11:37:28 +03:00
MonstrofilandClaude Opus 5 e20ed98dac Refuse to install on FlashForge firmware older than 1.9.6 (#17)
A printer still on 1.9.4 does not come up on this package: the board firmware
that release pairs with differs from the one klippy is built to talk to, the
MCU never connects, and the failure is at the bottom of the stack -- no
Klipper, so no screen and no Mainsail. From the outside it is indistinguishable
from a bad flash, and the only way out is flashing stock again.

So it is refused before anything is written, with the fix in the message:
install FlashForge's own current firmware first, then this. That costs one
more flash and leaves a working printer either way.

WHAT IS READ is /usr/prog/PROGRAM/software, which holds one directory named
for the version of FlashForge's software component -- install_component wipes
the previous one before renaming the new one in. No package of ours ever ships
a software component, so it goes on describing the printer rather than the
mod. The highest is taken when a machine somehow holds two, so a leftover from
an interrupted install cannot refuse a printer that should go ahead, and the
comparison is field-by-field numeric because a string compare makes 1.9.10
older than 1.9.6.

AN UNREADABLE VERSION IS INSTALLED ON. The two failures are not the same size:
letting one through costs a printer that has to be flashed back to stock,
while refusing on one would break the install path on every machine whose
layout is not the one being read.

THE REFUSAL HAS TO BE VISIBLE. It happens before the panel is switched to
start.img and app_startup.sh goes on booting the printer, so from the outside
the flash would just have done nothing. installer/stock-too-old.img is the
frame it paints instead -- the same raw 480x800@32 framebuffer dump start.img
is, rendered by the same ffscreen.py, so it needs nothing on the printer but
`cat > /dev/fb0`. The version in it is DRAWN, so bin/pack.sh carries the
command to re-render it when MIN_STOCK_VER changes. anvil-NOT-INSTALLED.txt on
the USB stick is the copy that survives the power cycle.

Three tests, on the replica. The machine there is a real one in the way that
matters -- its /usr/prog/PROGRAM/software holds FlashForge's own 1.9.7 -- so
"current firmware installs" needs no setup, the refusal swaps that directory
for one holding 1.9.4 and restores it, and the third asserts that a stale
1.9.4 left BESIDE the real version does not refuse. The control matters more
than the refusal: a gate that refused everything would pass the refusal test
and brick every flash.

qa/replica/test_upgrade.py is 19/19; the lane's 10 other failures are the ones
master has on this bake.


Claude-Session: https://claude.ai/code/session_01Fn1k6kaHWhUrsmBfpxjUcG

Co-authored-by: Claude Opus 5 (1M context) <noreply@anthropic.com>
2026-09-08 10:39:37 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 9973019ec8 A printer ships knowing where its updates come from
Phase 3 of docs/notes/85-packaging.md was three things: signing, a URL the
printer asks, and a tree at that URL. The migration landed the first. This is
the second, and the tooling for the third.

THE POINTER HAS TO SHIP BEFORE THE HOST EXISTS, which is why this lands with
nothing serving yet. A feed cannot tell a printer where the feed is: a machine
installed without etc/apk/repositories needs a USB stick before it can ever
fetch anything, which is the thing packages were adopted to stop. So the file
travels in the .tgz, naming a host that does not answer yet, and every printer
installed from today starts fetching the day one does.

The cost of that is bounded, and was read out of apk's source rather than
assumed: an unreachable repository fails `apk upgrade` and nothing else --
apk_db_repository_check is called from app_upgrade.c and not from app_add.c,
so `apk add ./file.apk` does not consult a repository at all.

    http://reforge.8941973.xyz/apk/mipsel_xburst2/anvil.adb

bin/common.sh's FEED_URL is the base, config.env can override it for a fork,
and pkgs/anvil-core generates the file from it beside the public key it
already shipped. Three things about that URL:

  * IT NAMES THE INDEX FILE, not a directory. src/repoparser.c reads a line
    ending .adb as a v3 index in place, with the packages as siblings named by
    the pkgname-spec mkndx wrote into it; anything else sends apk looking for
    <url>/<arch>/APKINDEX.tar.gz. That is the layout this repo already builds
    and the stick already uses, so the network feed is the same shape --
    exercised by every payload build rather than only in production. The v3
    directory form would work too, but only with
    `mkndx --pkgname-spec '${arch}/${name}-${version}.apk'`.

  * THE ARCH IS A DIRECTORY. Package file names carry no architecture, so two
    architectures served from one directory would be two files with one name.

  * PLAIN HTTP. libfetch defaults to SSL_VERIFY_PEER and this printer has no
    certificate bundle -- the same gap tools/python/README.md records for
    CPython. Every package is signed, and the signature rather than the
    transport is what decides whether a printer installs one.

bin/publish-feed.sh writes the matching tree and optionally rsyncs it.
Packages go first and the index last, because the index names every package by
sha256 and a mirror carrying a new index with old packages hands printers a
checksum for a file that 404s. Nothing is deleted at the far end. It refuses
an unsigned feed unless ALLOW_UNSIGNED=1: a printer verifies against the key
that shipped in its own anvil-core, so an unsigned feed is one no printer
installs from. The release workflow attaches the same tree as
reforge-apk-feed.tar.gz, so a host can be filled from any release -- including
ones tagged before the host existed -- without rebuilding.

THE REPLICA STOPPED WRITING THE FILE IT USED TO DELETE.
case-build-payload.sh wrote its own etc/apk/repositories naming /mnt and
removed it before tarring; it now passes --repositories-file with a path on
the stick, which apk reads INSTEAD of the default (database.c consults the
default file and repositories.d only when no file is named). So what ships is
whatever anvil-core installed and the build never reads it. The `apk info`
line takes the same flag: without it that one command reads the shipped file
and reaches for the network, which a build's output must not depend on.

Measured: 47 packages built from a cold cache, the payload assembled in the
replica twice, qa/static at 319 passed. Two of those are new -- the default
URL in common.sh (read from the file, not resolved, so a fork setting
FEED_URL in config.env still passes) and the built payload carrying a
package-owned entry that ends /mipsel_xburst2/anvil.adb.

What is left is operational: a host answering at $FEED_URL, and who runs
publish-feed.sh -- a release step with a deploy secret, or a person with the
tarball.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_017rgrDeu9YAUuMM2G7gKTpL
2026-09-01 14:09:34 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 074ffb9799 Merge PR #9: the chamber heater's fan follows the heater
Brought onto this branch rather than onto master so one CI run covers
the combination. #9's own green run predates the apk migration: it was
proved against an opkg feed, and the klipper-config payload it edits is
now built and installed by a different package manager.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013rbKEyLXrzSE6wm3iNApVp
2026-08-31 15:46:00 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 f11b63b6c1 Give apk a version it can parse in CI, and say so when it cannot
ci.yml writes MOD_VER=ci into config.env, and MOD_VER is anvil-core's
PKG_VERSION. apk's version grammar wants a digit first, so mkpkg
refused it -- with "info field 'version' has invalid value", naming
neither the package nor the value nor where it came from. A free-form
version was fine for .ipk, which is why the line survived the
migration unread.

MOD_VER=0 now. It is pinned rather than left to the date default so
two runs of one tree produce the same bytes, and 0 says "not a
release" as plainly as the word did while ordering below every real
version.

emit_apk checks the version before calling mkpkg and names the
package, the offending value and the config.env setting to fix. The
grammar test covers the recipes, and could not have caught this: the
value comes from config.env, so anvil-core answers with whatever the
machine running the test happens to say -- a date, locally, always
valid. The new gate reads MOD_VER out of the workflow files
themselves, which is the only place that value is written down, with
a companion asserting a workflow still pins one at all so the check
cannot pass by having nothing to check.

busybox's pkg.conf expanded $BUSYBOX_BIN bare and let a failed
sha256sum through a pipeline. Sourced under `set -euo pipefail` it
therefore failed -- correctly skipping the recipe, since pkg_recipes
evaluates PKG_WHEN in a subshell, but printing "BUSYBOX_BIN: unbound
variable" twice into every CI log immediately above the first real
failure, where it reads like the cause. With that fixed every recipe
reads under the build's own flags, so the unsigned-recipe gate now
covers all of them rather than only the ones a build would make: a
recipe that cannot be read is dropped by that subshell rather than
reported, so the failure mode is a package silently leaving the feed.

Verified with the production key: 290 static, 135 replica, 47 signed
packages and a payload. MOD_VER=ci reproduced locally against the new
message, and MOD_VER=0 built and pruned clean.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013rbKEyLXrzSE6wm3iNApVp
2026-08-31 15:34:02 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 734a04db45 Make the apk feed buildable by CI, and signable by a release
PR #10 was green on this machine and red on both CI jobs. Three
separate faults, none of which a local signed build could show.

apk-tools is cloned from gitlab.alpinelinux.org, which answers a
GitHub runner with HTTP 418 or with nothing until the connection
times out. It clones from the GitHub mirror now. Which host serves
it cannot change what is fetched: the pin is a commit sha, and git
names a commit by the hash of its content, so a mirror answering
with this sha is serving this tree or is not answering. get_git also
sets the remote url on every run, so a checkout made before this
commit does not keep fetching from the host that refuses.

anvil-core's cache key hashed the feed's public key as

    sha256sum "${APK_SIGN_KEY:-/dev/null}.pub" 2>/dev/null | cut ...

With no key that file is absent, sha256sum is non-zero, pipefail
makes the pipeline non-zero, and build-packages.sh -- which sources
every pkg.conf under `set -euo pipefail` -- died before emitting a
single package. The 2>/dev/null ate the reason, so `make packages`
exited 1 having said only that it had sealed a cache entry. Every
signed build passed. Every CI build is unsigned. It is now
pkg_signkey_hash, which answers `unsigned` and succeeds.

The build container mounts the checkout and nothing else, so a key
at the documented ~/.anvil/anvil.rsa was visible in the developer's
shell and invisible to apk. The Makefile reads APK_SIGN_KEY out of
$(CONFIG_ENV) and bind-mounts its directory read-only. This survived
review because the key used while writing the migration sat under
work/, inside the one directory already mounted.

Gates for all three, each verified against its own bug by reverting
the fix under it. The recipe-reads-unsigned test runs pkg_conf under
the same flags build-packages.sh uses -- the existing _conf helper
does not, and would have stayed green throughout. Its companion
asserts the recipe SET does not change with the key, because
pkg_recipes evaluates PKG_WHEN in a subshell and a recipe that fails
to source is dropped rather than reported: broken only when
unsigned, a package would leave the feed with nothing turning red.
Both are scoped to what pkg_recipes lists, so busybox -- gated off
whenever there is no stock firmware to take one from -- is not
asked a question it cannot answer.

release.yml takes the private key PEM from secrets.APK_SIGN_KEY,
writes it to $RUNNER_TEMP outside the checkout where no later step
can archive it into a release, and derives the public half rather
than storing a second secret that could drift out of step with the
first. Unset, the release builds unsigned with a warning: a fork has
no such secret, and firmware nobody else can build is worse than a
feed untrusted on a stick the printer was handed by hand.

Verified from a cold work/host and work/packages, three ways: no key
(the CI case), a key inside the tree, and a key outside it at the
documented location. Each gives 47 packages plus the index, a
payload, 286 static and 135 replica tests.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013rbKEyLXrzSE6wm3iNApVp
2026-08-31 15:15:29 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 f8b925e48f Replace opkg with apk, and sign the feed
docs/notes/85-packaging.md chose opkg in 2026-08 on one argument: every package
is cross-built here anyway, so the winner is whichever format is cheapest to
PRODUCE -- and .ipk had an upstream tool where .apk meant abuild, a keypair and
an Alpine host. Two lines of that comparison were wrong.

apk mkpkg is an applet of apk itself: -I key:value metadata, -F directory, no
keypair, no abuild, no Alpine host. The "making a package" row described
apk-tools 2. And the on-device client was counted a wash when it is better than
one -- openssl and zlib were already cross-built for CPython, and libarchive
existed in this tree only for opkg, so adopting apk REMOVES a cross-build.

What made it possible at all is that apk resolves its database relative to
--root and uses the same root as the file destination, while / here is a
read-only squashfs -- measured: neither /lib/apk nor /etc/apk can be created.
pkgs/3rdparty/apk-tools/prefix.patch splits the two. Upstream already carries
root_fd and dest_fd separately and merely aliases them in context.c, so the
patch defaults the database root to $MODDIR and leaves files extracting at /.
That is opkg's compile-time VARDIR plus `dest root /`, in apk's spelling.

THE FEED IS SIGNED NOW, which it never was: opkg signed the index and
bin/build-packages.sh signed nothing, so nothing was verified on a printer.
apk verifies with raw PEM public keys, not X.509 -- measured on the machine,
where every certificate directory is empty. ./bin/apk-keygen.sh makes an RSA
pair, APK_SIGN_KEY in config.env points at the private half, and the public
half both seeds the USB stick (so the first install can verify) and ships in
anvil-core (so the printer keeps trusting). An empty APK_SIGN_KEY still builds
an unsigned feed, deliberately: `make packages` has to run on a bare checkout
or the packaging lane stops being a CI gate.

WHAT IT COST is a carried patch, against an internal with one consumer, on a
branch mid v2->v3 transition, on an architecture with no upstream apk port to
share the rebasing. That is the standing risk and it does not go away.

Four bugs this shook out, all silent, all found by a gate rather than by
reading:

  * The prune deleted seventeen packages it had just built. The all -> noarch
    mapping went into the emitter and not into pkg_pkgfile, so the prune looked
    for a name nothing wrote. `make packages` exited 0.
  * Whitespace-separated Depends dropped nineteen packages. opkg's pkg_parse.c
    splits that field on ',' and nothing else, so the whole list became one
    dependency whose name contained spaces and resolved to nothing -- and opkg
    neither warned nor failed. `make build` shipped a payload with no Tornado
    in it. test_the_payload_is_dependency_closed is what catches that now.
  * Ownership was recorded as `nobody`. apk resolves an owner to a NAME against
    <--root>/etc/passwd and the build lane runs --user with no passwd entry, so
    every file in every package would have installed as uid 65534, with no
    error at build or install time. build-packages.sh writes a two-line
    synthetic passwd naming the build user root and points --root at it.
  * Four recipes carried versions apk cannot parse -- two spelled a commit
    +git<sha> where the grammar's hash slot is ~, x264 had a snapshot name
    whose -2245 reads as a malformed release, and helixscreen had
    0.99.115.creator5.3 where apk allows one trailing letter and then only a
    suffix from a closed set of nine words. All four were valid opkg versions,
    which is why nothing had noticed. pkg_version_ok gates every recipe now.

A v3 .apk begins with ADBd magic and is not a tar stream, so there is no apk
equivalent of the `ar -p | gunzip | tar` that hand-unpacked anvil-opkg: you
cannot open a package without a package manager. bin/build-payload.py puts the
cross-built binary on the stick at /mnt/apk instead. It is the same build
anvil-apk-tools contains, that package installs normally, and the bootstrap
copy never lands.

Two gates retired rather than moved. apk's installed database is plain text
(F: sets a directory, R: names a file in it), so the payload-ownership check
reads one file where it used to glob info/*.list. And it carries no clock at
all -- apk records no install time and mkpkg sets no build-time -- so the
Installed-Time normalisation case-build-payload.sh did on every build is gone,
and the test asserts the ABSENCE of a t: line instead. Clock-free by
construction rather than by repair.

Also removed: PKG_SECTION, which 45 recipes declared and nothing read once
apk's schema had no field for it, and the `make apk-host` target -- the
packager is built on demand by bin/build-packages.sh and stamped on the pin,
the way pkg_toolchain and pkg_buildpython already work.

Verified from a cold work/host and work/packages: 47 packages built and signed,
`make build` installs 35 and verifies them against the shipped public key,
`make qa-static` 195 passed, `make qa-replica` 135 passed -- the printer
installing off a simulated USB stick and booting. The installed set was checked
against the declared closure of the eleven roots: 35 expected, 35 installed,
nothing extra and nothing missing.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013rbKEyLXrzSE6wm3iNApVp
2026-08-31 14:32:07 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 d1ef791745 The chamber heater's fan follows the heater, not the touchscreen
firmwareExe was the only thing that knew the chamber element needed air.
CommMgr::heatManager case 5 fired SET_FAN_SPEED FAN=chamber_heat_fan SPEED=0.9
and chamber_loop_fan SPEED=0.3 immediately before every SET_HEATER_TEMPERATURE
HEATER=chamber_heater, on a bare "target != 0" test evaluated once, at the
instant the target was written -- no state machine, no delay, no run-on, and on
the way down it stopped the fans a moment BEFORE dropping the target. Nothing on
the printer knew about the pairing: set a chamber target from a sliced M141,
from Mainsail or from Moonraker and the element ran with its fans stopped. This
mod replaces that binary, and it added M141/M191, so the coupling had to move
somewhere every client passes through.

chamber_heat_fan becomes a [heater_fan] bound to chamber_heater. That follows
the TARGET rather than the heater pin, which matters: PE13 is a PID output on
Klipper's default 0.1 s pwm_cycle_time, so a fan slaved to the pin would chop at
10 Hz and never reach speed. It also runs below G-code -- a pause, a cancel or a
klippy fault cannot strand a hot element behind a stopped fan -- and
fan.Fan(default_shutdown_speed=1.) drives PD12 to full on an MCU shutdown, the
one case where a macro is already dead. There is no tach on any chamber fan, so
nothing here detects a stall; this is not stall protection and does not claim to
be.

The section had to MOVE out of printer.base.cfg. [heater_fan] resolves its
heater at klippy:ready and lookup_heater() raises on the plain Creator 5, which
has no element -- and a pin may be claimed only once, so the plain model keeps
FlashForge's [fan_generic] and the Pro declares the [heater_fan], in the
per-model chamber/<model>.cfg that already exists for the heater itself.

chamber_loop_fan deliberately does NOT go the same way: HelixScreen publishes it
by object name as the user's aux fan ("aux": "fan_generic chamber_loop_fan"),
and a [heater_fan] is neither that object nor settable, so converting it would
take the aux slider away. It stays a [fan_generic] driven from the
SET_HEATER_TEMPERATURE wrapper -- where the app drove it, except this reaches
every client rather than only the touchscreen. ff-filament drops its
chamber_heat_fan blackout for the same reason it can no longer set it, and
because a filament change over a hot element is the last moment to stop
ventilating it.

SEPARATELY, A BUG THIS FOUND. SET_HEATER_TEMPERATURE is a mux command keyed on
HEATER: _cmd_mux raises "The value 'chamber_heater' is not valid for HEATER" for
a heater that was never registered, and a command error aborts a running print.
The gate in ff-chamber.cfg only blocked TARGET > 0, so TARGET=0 went straight to
the base command and threw -- and M141 S0 is what slicers put in their END
G-code. On a plain Creator 5 a chamber-aware profile ran the whole print and
died at the last line. The file's own header claimed "chamber off behaves
exactly as before"; it did not. The gate now covers every chamber command on a
model without the heater, warning only when a real request is dropped and
staying silent for an off that has nothing to turn off.

bin/unpack.sh's drift guard was already broken and is fixed here, because this
change would otherwise have deepened it. strip() dropped the moved sections'
HEADER lines but left their option lines on the stock side with nothing to match
them, and did not know about [include timelapse.cfg], so it printed "printer.
base.cfg DIFFERS" on every single unpack and had been silently useless. It
compares whole blocks now, and reports a match.

qa/static/test_klipper_config.py is new: there was no config coverage at all,
and test_ipk checks that the chamber configs are PACKAGED, never that they
PARSE. It asserts pin uniqueness, that every macro compiles, and -- the half
that earned its place -- it EXECUTES M141/M191 on both models, because reading
the macro did not show the mux bug and running it did. It reproduces klippy's
real parsers rather than approximating them: Environment('{%','%}','{','}') with
single-brace delimiters, RawConfigParser(inline_comment_prefixes=(';','#')) so a
';' inside a string literal survives as configparser leaves it, and both of
gcode.py's disagreeing parameter parsers -- traditional args_r.split(line.
upper()) for M141, shlex with keys-only uppercasing for the extended form, which
is what makes the macro's |lower load-bearing. Both fixes were mutation-tested:
re-adding the duplicate section and restoring the target > 0 gate each fail the
tests written for them.

qa-static green in the container: 171 passed, 3 skipped, including the ipk
packaging tests and shellcheck. make packages PKG=klipper-config builds clean
and the packaged tree is correct -- heater_fan on the Pro, fan_generic on the
plain model, and printer.base.cfg declaring chamber_heat_fan zero times.

qa-replica has NOT been run: this worktree has no work/ tree, so the lane needs
a full make build. Nothing has yet had the real klippy load this config, which
is the check that matters most here, since the failure mode is a printer that
will not boot klippy after a flash. The heater_temp 50 over-run and the 0.9 fan
speed also still want one real chamber heat-up; no test settles those.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01FDJmG2hGGqNEYwc6Hj5P12
2026-08-31 13:50:53 +03:00
Monstrofil d3dd609e84 Merge pull request #5 from Klipper4FlashForge/worktree-reforge-start-img
Ship our own start.img instead of FlashForge's
2026-08-30 16:06:12 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 58cfd00415 FlashForge's ffmpeg cannot render a rotated webcam, so we build our own
moonraker-timelapse emits -vf 'transpose=1', 'hflip,vflip' and friends
straight from the webcam's rotation and flip settings. The stock ffmpeg is
configured --disable-everything with a narrow enable list, and asking the
binary itself for -filters returns format, null, scale and trim -- so every
one of those renders fails on a printer whose camera is not upright.

So: ffmpeg 4.4.5 and x264, cross-built, static, one 1.8M binary at
$MODDIR/bin/ffmpeg. The enable list is FlashForge's plus the filters they
left out, since flash is scarce and nothing else is wanted.

There is no hardware encoder to use instead, and it is written down in
pkgs/3rdparty/ffmpeg/pkg.conf so nobody re-derives it: the X2600's device
tree declares jpege (a JPEG encoder), jpegd and felix, and felix is an H.264
DECODER -- the die has no H.264 encode block at all. Only felix has a driver
in the stock kernel; jpege and the rotate block have DT nodes and clock gates
and nothing bound to them. Software x264 is the only route to an H.264 mp4
here, which is why moonraker.conf tunes it with -preset ultrafast rather than
leaving the default.

x264 is named anvil-x264-dev outright, as anvil-zlib-dev is: every file in it
is a header or an archive, so a PKG_DEV_FILES split would leave an empty
anvil-x264 beside it that no printer would ever install.

bzip2 joins the build image because x264's only distributed form is a
.tar.bz2 and tar could not unpack it.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01TSmXJv47Wwq2J7FfgCgpCe
2026-08-30 15:47:25 +03:00
Oleksandr ShyshatskyiandClaude Sonnet 5 3462bc5f01 Warn against power-off on the start.img splash
A first-boot migration can run a couple of minutes with nothing else
on screen; the DO NOT POWER OFF note is the same warning the later
ffscreen.py frames already carry.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01FSRJrZwsmud2y346iyCyaB
2026-08-30 15:33:23 +03:00
Oleksandr ShyshatskyiandClaude Sonnet 5 1ceaa09b46 Ship our own start.img instead of FlashForge's
Rendered once with ffscreen.py (the same tool that draws every later
boot frame) at the panel's native 480x800@32 raw framebuffer geometry,
then committed like runFirmwareExe.sh -- ours now, not stock.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01FSRJrZwsmud2y346iyCyaB
2026-08-30 15:29:53 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 d898d105e0 The Moonraker pin was frozen by a missing _sqlite3 we now build ourselves
MOONRAKER_VERSION was 9d0d09d, the last commit before 80c7620 moved the
database from lmdb to sqlite, because FlashForge's python 3.8.2 has no
_sqlite3 and every release after it died loading the database component.
This repo builds and ships its own CPython 3.13 now, and it has one. The pin
is v0.11.0 -- a release tag, not a sha, so PKG_VERSION is just 0.11.0 and no
longer the Debian-style 0.8.0+git<sha> snapshot string. GitHub strips the
leading "v" from the directory inside /archive/<tag>.tar.gz, which is what
${MOONRAKER_VERSION#v} in the recipe is for.

The dependency set is the part that actually moved. Read against 0.11.0's
CORE_COMPONENTS plus the sections moonraker.conf enables:

  dbus-next became dbus-fast. dbus_manager is a core component and imports
  it at module scope, so this is not optional whatever [machine] provider
  says. Its sdist cythonises nine modules; SKIP_CYTHON=1 ships the python
  they were generated from and keeps the package ARCH all. The wheel still
  comes out platform-tagged -- poetry-core marks the distribution impure
  for declaring a build script at all -- but it holds 29 .py and no .so,
  and the content is what ships.

  importlib-metadata is new, imported at module scope by
  utils/source_info.py, and brings zipp. Both build through setuptools_scm,
  so PYPKG_HOST_LIST grew packaging and setuptools-scm. That list is now
  install order: pkg_buildpython pip-installs each with --no-deps against
  no index, flit-core builds packaging, setuptools_scm imports it.

  pyserial-asyncio is gone. Nothing in 0.11.0 imports serial_asyncio;
  utils/async_serial.py drives pyserial over asyncio itself. pyserial stays
  -- klippy needs it and declares it.

LMDB STAYS, for a reason that is not the old one. 0.11.0 converts an
existing data.mdb to sqlite on first start and imports lmdb to read it. With
the module missing it tries to pip install one, and a printer has no index
to install from -- the old database would be dropped in silence. It is the
upgrade path now, not the database, and the comment on WANTED_MODULES says
so.

inotify-simple STAYS AT 1.3.5 though 0.11.0 pins ==2.0.1: 2.0.1 declares its
licence the PEP 639 way and needs setuptools>=77 to build, against the 75.6.0
pinned here for lmdb's sake. It fails at metadata generation, not at import,
which is the kind of thing that reads as a broken recipe later. 1.3.5 carries
every name 0.11.0 asks of it, and moonraker.conf sets file_system_observer:
none, so the import is all that is asked. jinja2 goes to 3.1.6 to match.

Not taken: paho-mqtt, zeroconf, apprise, ldap3 and python-periphery, whose
components this printer does not enable, and msgspec and uvloop, which
Moonraker imports under contextlib.suppress(ImportError).

Verified: every changed sha256 downloads and matches at the URL
fetch-assets.sh builds; all five affected wheels build offline
(--no-index --no-build-isolation) on a real 3.13 with the host backends
installed in the declared order; qa/static 122 passed, including the gates
that cross-check PYPKG_LIST against the recipes and every PKG_DEPENDS
against the feed. The mipsel cross-build and `make qa-replica` have not run
yet, and versions.env still says a bump is gated on the latter.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_012oRdgKM7scrEsr6waAByaY
2026-08-30 15:07:38 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 6291eb5dfd The comment trim took pypkg_tgz out with its comment
b25a196 removed 1,110 comment lines from bin/ and said "No code changed".
It deleted one line of code: pypkg_tgz, whose comment it was rewriting.

Nineteen recipes under pkgs/3rdparty/python-* call it, and so does
pkgs/lib.sh when it installs the build backends into the host python.
Every CI run since has failed with

    pkgs/lib.sh: line 335: pypkg_tgz: command not found

and no local build noticed, because work/.py-host was already built and
that whole block is behind its version stamp. CI starts from a cold cache
roughly once a day, which is the only thing that reaches the line.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01S64uRMdZbj9xPMns2dqMG8
2026-08-30 14:20:53 +03:00
Oleksandr Shyshatskyi 1b89782ac9 Merge remote-tracking branch 'origin/master' 2026-08-30 16:34:32 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 2e9f2214a0 Merge master into the comment trim
Master moved twelve commits while this branch ran: patch.sh became
payload.sh, run-pre.sh and run-append.sh became runFirmwareExe.sh, the
install manifest and anvil.conf are gone, and versions.env was trimmed
harder there than here (53 comment lines against 185).

Resolved so the merge contributes comments and nothing else. Verified
mechanically: every one of the 270 files in the tree now carries
exactly master's code, and no file this branch touched is resurrected.

  - master's deletions accepted: bin/patch.sh, bin/verify.sh,
    installer/run-{pre,append}.sh, anvil.conf.in
  - versions.env: master's, which is the better trim
  - 26 files master only renamed through: this branch's trim kept, with
    patch.sh -> payload.sh applied
  - 14 files master rewrote to describe the new installer: master's
    text taken wholesale, to be re-trimmed separately
  - stale references to the manifest and run-append.sh corrected in
    pkgs/3rdparty/busybox/build.sh and pkgs/moonraker/build.sh

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NMMpQTajN7RDJySrhQ2cTE
2026-08-30 16:25:37 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 3003760af9 opkg is under /releases/opkg, not /releases/opkgs/3rdparty
That path 404s, and because the 404 is a transport failure curl treats as
retryable, the vendor lane burns all five --retry attempts and 25 seconds
before reporting it. The directory it was reaching for does not exist on
downloads.yoctoproject.org at all; the release has always been filed one
level up, alongside every other opkg version.

The tarball there is byte-identical to what OPKG_SHA256 already pins --
d973fd0f...4567, unchanged -- so this is the URL alone. It only surfaced
now because zlib failed earlier in the same lane and nothing reached opkg.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01Svq98gthbGuzWp7HB5DBGH
2026-08-30 16:15:14 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 fd258eadf7 zlib.net answers 200 with a spinner page, and only the sha256 says so
Its anti-bot interstitial serves a 12KB HTML page under the tarball's URL.
curl -f accepts it -- it is a 200 -- so the download "succeeds" and the
failure surfaces one step later as a checksum mismatch, which is the
report reserved for a tampered file. Nobody bumping a pin should have to
rule out an attack first.

madler publishes the release as a GitHub asset, and it is byte-identical:
sha256 9a93b2b7...df23, the pin already in versions.env, unchanged.
tools/python/build.sh fetched the same file from the same host and moves
with it, so neither path is left on the URL that lies.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_0149y4iyLpEwYKh2PS4fmf4u
2026-08-30 16:12:48 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 bf7d0f7e06 The printer has no clock and nothing was setting it
There is no RTC and no battery, so every boot starts at whatever the
kernel was built with and stays there: job timestamps, log ordering and
certificate validity are all wrong on a machine that has been unplugged.
Nothing on the stock rootfs could fix it -- FlashForge's busybox is
v1.31.1 built without the ntpd applet, and its rdate speaks RFC 868.

anvil-sntpd is troglobit's sntpd, a fork of Doolittle's ntpclient: one
small binary, servers and interval on the command line, so there is no
config file, no privsep user and no chroot to place on a read-only
rootfs. It ships $MODDIR/sbin/sntpd and nothing else.

A LONGRUN, NOT A HOOK ON THE WIFI ONESHOT. That oneshot runs once, at
boot, and returns before wlan0 has associated -- so a sync hung off its
end would fire too early, never retry, and never fire at all for the
owner who joins a network from the HelixScreen panel an hour later. And
with no RTC a clock is not set once but maintained. sntpd keeps its
schedule with the network down instead of exiting, which is what lets
this service need no wifi dependency -- just as well, since nothing may
depend on that oneshot.

The poll interval is 300 rather than upstream's 600 because it is also
the ceiling on the down-network retry backoff, and so bounds how long a
printer that joined wifi late keeps the wrong time.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_0149y4iyLpEwYKh2PS4fmf4u
2026-08-30 16:03:55 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 c3a64e0394 The stock firmware is a pinned download like everything else
config.env.example opened with DESKTOP="$HOME/Desktop", and four settings
hung off it. Nothing in bin/, pkgs/, qa/ or installer/ ever read it: three
of the four were commented-out overrides for files `make vendor` already
fetches, and the fourth, BUSYBOX_BIN, names a binary with no source at all.
What DESKTOP really did was carry the stock FlashForge .tgz -- the one input
a person had to go and find before they could build anything.

It did not have to be. .github/workflows/ci.yml has been fetching that exact
file for as long as printer-sim has run, from ghzserg/FF, pinned by sha256,
with its own get(), its own cache and its own secrets -- a second spelling of
"download the firmware and check the hash" that no human path shared. The
pins here are those pins, verified byte-for-byte against a fresh download of
both assets.

So versions.env pins the stock package the way it pins everything else,
bin/fetch-assets.sh downloads it into vendor/, and bin/common.sh defaults
STOCK_TGZ_* there. A cold checkout is now `cp config.env.example config.env
&& make build`, with nothing to edit.

--stock is a separate flag from --all, not folded into it. The packaging lane
wants no FlashForge package -- that is most of the point of it being runnable
in CI on a bare checkout -- so `--all` stays "every payload piece, no
firmware", `make build` asks for the one model it is building, and `make
vendor` (--all --stock) takes both.

The one download that will not overwrite an override. HELIX_TGZ and friends
name a public release anyone can re-fetch in a minute; STOCK_TGZ_* names 93MB
of proprietary firmware someone downloaded by hand, and clobbering it on a
hash mismatch would destroy the only copy on the machine. It is skipped
instead, and unchecked -- their file, their problem.

CI loses its duplicate fetcher, its stock/ cache and the STOCK_URL_* secrets.
A fork testing its own firmware re-pins versions.env, which works locally too;
the secrets only ever worked in CI.

qa/lib/config.py reads versions.env for the pinned filenames so stock_for()
looks where the download actually lands. An explicit STOCK_TGZ_* still wins.

An existing config.env keeps working untouched: its paths are now overrides,
so the build skips the download and uses the file it always used.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01DPU6RR4UJH2Qf9DR5hb2gg
2026-08-30 16:01:47 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 5d7754285e Wipe $MODDIR and extract, instead of pruning by a manifest
The installer deletes /usr/data/anvil outright and extracts into the
empty directory. The installed set is the shipped set by construction,
so a renamed file cannot survive beside its replacement and no list has
to be shipped, read or trusted for that to hold.

What that costs is everything else under $MODDIR, and the audit of what
was actually there is docs/notes/86-wipe-and-extract.md. backup/stock
had no restore path in any script and omitted the one file a restore
would need. .prev-root-hash was already dead state. config-installed
was a twelve-file snapshot serving one md5, for a compare whose stated
rationale -- "there is no include-and-override seam" -- stopped being
true when moonraker-custom.conf became the last include, and which
inverted its own purpose by keeping the webcam block and the API
lockdown off any printer that tripped it. So moonraker.conf is
overwritten like every ff-*.cfg.

HelixScreen's /tmp stash is untouched and is now the only preservation
the installer does, so the gate asserts it with a value that could only
have come from the printer.

Gone with it: both delete passes, the forged-path guard, the rmdir
pass, the pre-manifest branch, the unconditional init.d/anvil-service/
anvil.conf removal, the etc/s6 scandir sweep and the $MODDIR __pycache__
sweep -- the last two existed only because a manifest cannot see paths
made at runtime. firmwareExe already makes the scandir itself.

test_upgrade.py rewritten: the negative control is inverted rather than
deleted, and the legacy fixture goes -- there is one path now.

qa/static green (112). The replica lane needs a package in work/out,
which needs config.env with FF_KEY and STOCK_TGZ; not run here.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01KXKk3zz8LAUPUDZkVEZ9fR
2026-08-30 15:49:26 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 83a4600df8 Stop naming things that are not there any more
A sweep for comments and messages that describe machinery this tree no longer
has. Each one read as current and was not.

  * bin/verify.sh, retired two commits before this branch, was still named as
    the thing `make release` and docs/building.md were explaining the absence
    of. The absence needs no explaining -- `make qa-replica` is the gate.
  * `make test-recovery` does not exist. docs/hardware-testing.md told owners
    it "used to" prove the stock rollback; the useful half of that -- nothing
    tests the rollback today, treat it as unverified -- is kept and the dead
    target name is not. runFirmwareExe.sh pointed at it too.
  * run-append.sh in bin/build-payload.py, case-install.sh in
    docs/printer-replica.md: both files are gone.
  * `make test`/`make test-py` over test/, and the note that both suites run
    in CI "until a case-*.sh has a green replacement" -- test/ was deleted and
    there are no case scripts left to replace.
  * docs/building.md still said a package carries the software component.

CI's shellcheck globs are the one real defect this turned up. Two of the four
-- pkgs/*/payload/init.d/S* and pkgs/*/prog/*.sh -- match nothing: the recipes
stopped using both paths, and payload/prog/ is where those scripts live now.
shellcheck given a pattern that expands to nothing writes usage to stderr and
exits 1, so that step has been failing for its globs rather than for the code.
Fixed to the paths that exist, with a pointer to
qa/static/test_shell_syntax.py, which addresses the same files and refuses a
glob that matches nothing -- the guard this step did not have.

Verified: the corrected invocation runs clean over the 21 files it now
matches, and 112 static tests pass.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01CH7Yb4wuPhnppHAB25UX7e
2026-08-30 15:38:25 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 b98552386b No FlashForge component ships; patch.sh is payload.sh
The software component existed to give the mod one exec hook. It is not needed
for that any more, so a release now carries our installer and our payload and
nothing else: 26MB smaller, 21MB of which was FlashForge's own firmwareExe
travelling back to the partition it was already on, along with their klippy
tree, their wifi module and their configs.

WHAT IT GIVES BACK. /usr/prog/PROGRAM/software is no longer rewritten, so the
version directory there stays FlashForge's with their genuine firmwareExe
inside it -- and app_startup.sh's five-second watchdog, which copies one out of
that directory when nothing by that name is running, has something to copy
again. A printer whose payload fails to install now comes up on the stock UI
instead of a blank screen. That recovery has been broken since we started
deleting their binary out of a component we shipped; docs/how-it-works.md
claimed it worked throughout.

THE ROOT PASSWORD moves with it, because it used to ride in the component's
shadow file. bin/pack.sh bakes ROOT_PW_HASH into the installer, single-quoted
-- an unquoted $6$... would have the printer's shell expand $6 as a positional
parameter and ship a truncated hash -- and the installer writes it to
/usr/prog/etc/shadow. The random-password path asks one question instead of
four: FlashForge ship the same root hash on every machine, so a live shadow
still carrying it means nobody has set a password and it is ours to set. The
.prev-root-hash recording, the shipped-vs-live comparison and the restore-it-
afterwards step were all machinery for surviving a file that nothing overwrites
any more, and are gone. pack.sh checks the hardcoded constant against the stock
package it built from, because getting it wrong is silent and total: every
printer would read as "already set" and none would ever get a password.

bin/patch.sh is bin/payload.sh. It patched nothing any more -- no splice, no
shadow edit, no firmwareExe deletion -- and what is left is the payload: the
feed installed by the printer's own opkg, the seeded config, the manifest. Its
sections are renumbered 1-5 with no gaps, and the five tombstone comments
marking where removed sections used to be are gone with them.

test_recipe_layout.py loses six of its nine tests. Each compared the tree
against a description of the tree -- no fourth directory kind, each kind still
used, 3rdparty carries no files of ours, installer/ holds exactly two named
files -- and none could go red for a reason a printer would notice, while all
six went red the moment the layout legitimately changed. The two that bite are
kept: a payload/ path escaping $MODDIR, and a recipe name at both levels, which
makes pkg_dir silently build the wrong package.

SW_VER is deleted from config.env.example and both workflows: it stamped a
component that is not built.

Gates: 112 static tests pass. The generated installer is verified after
substitution -- all four lines present, and `sh -n` over the result, because a
hash with a stray character in it would otherwise reach a printer as a syntax
error whose only symptom is a package that installs nothing.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01CH7Yb4wuPhnppHAB25UX7e
2026-08-30 15:38:25 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 2a6331a831 We own runFirmwareExe.sh; the install is no longer spliced into run.sh
app_startup.sh runs whatever it finds under that name in the package it just
decrypted. That is the entire contract -- plus the exit code, where 0 means
"flashed, power-cycle me" and non-zero means "carry on booting" -- so owning
the name is all it takes to own the install. We were not using it. We shipped
FlashForge's copy verbatim and reached the printer through the one exec hook
their file offers: the software component's run.sh, into which bin/patch.sh
spliced two marked blocks with 40 lines of regex.

installer/runFirmwareExe.sh is that file now. run-pre.sh and run-append.sh are
folded into it unchanged in substance -- the manifest delete, the HelixScreen
settings rescue, the s6 scandir sweep, the config merge, the password dance are
all the same code -- and the two orderings that mattered are kept explicitly
rather than by where a regex put them: the backups run BEFORE any component is
installed, because the software component ships /usr/prog's shadow and passwd
and its run.sh copies them over the live ones.

The four component installers become one function. Their semantics are kept
exactly, including that a component failing md5sum.list is discarded rather
than half-installed, and that every previous version directory is wiped before
the new one lands. What is NOT kept is the third of that file which never ran:
create_key(), defined and never called, and built its paths without a slash so
it would have written /usr/progprivate.pem; SSID_NAME/SSID_PASS, assigned and
never read; the commented-out kernel version gate; the screwflag factory bypass
of the model check, which we ship no screwflag for.

bin/pack.sh stages it, rewriting MACHINE=, PID= and MOD_PW_AUTO= and then
GREPPING for all three -- a package whose gate still said Creator5Pro because a
sed missed would install on the wrong machine. MOD_PW_AUTO is 0 in the
checkout, which is the safe default and not an arbitrary one: test_upgrade.py
runs the unsubstituted file, and 1 would have it reroll the replica's root
password and drop a password file on /mnt every run.

The software component still ships, unchanged, and its run.sh is left exactly
as FlashForge wrote it. Dropping it is the next commit; this one moves the
vehicle without changing what reaches /usr/prog.

Gates: qa/static/test_shell_syntax.py already covered installer/*.sh under both
bash -n and the printer's ash plus shellcheck, so the new file was checked the
day it landed -- 91 pass. test_upgrade.py runs the real installer over two
synthetic payloads and is repointed at it.

Two doc claims corrected while their sections were open, both false before this
change rather than because of it: how-it-works.md said app_startup.sh's
firmwareExe recovery "still works" -- it cannot, because it copies out of the
version directory and ours has had firmwareExe deleted from it -- and it
described a Moonraker preflight-and-rollback that went with the /usr/prog copy;
moonraker-preflight.py exists nowhere in the tree.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01CH7Yb4wuPhnppHAB25UX7e
2026-08-30 15:34:19 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 56b5b6c334 The printer image is the only replica; make rootfs was a second way nothing took
`make rootfs` unsquashed rootfs.squashfs out of the stock package into
work/rootfs, and a thin container bind-mounted it with PROG_DUMP supplying
/usr/prog from the factory image. Every caller set PRINTER_IMAGE anyway --
both workflows wrote it into test.env BEFORE running `make rootfs`, so CI
unpacked a 93MB package, unsquashed a rootfs and downloaded a 182MB factory
image on every push and read none of it. build-printer-image.sh never used
work/rootfs either: Dockerfile.full does its own extraction from the same
public firmware and needs no stock package at all.

So the fallback went, and PROG_DUMP with it -- it was only ever read when the
replica was built locally, and both implementations already passed it empty
otherwise. Gone: the target, extract-rootfs.py, gates.extract_rootfs and its
two tar helpers, the thin printer/Dockerfile, the `prebuilt` flag threaded
through both Replica implementations, and Replica.start's want_output, whose
only message was that the local build was about to be slow.

PRINTER_IMAGE is pinned to 1.9.7-1.2.9-20260810 rather than :latest. It is
now the entire substrate the brick-safety gates run on and the only input
nothing checksums, so a floating tag would let it change under a green suite
-- the drift the sha256 pins in both workflows exist to prevent.

THREE THINGS THAT COULD NOT HAVE PASSED, found while doing it:

  * Neither workflow built the feed. bin/patch.sh has refused to start
    without one since a1b4ea6, 45 commits after ci.yml was last touched.
    Both ran unpack/patch/pack straight into that guard.

  * `make release` ran bin/build.sh on $(RUN), which has no docker socket,
    while patch.sh assembles the payload inside the replica. `build` has
    used RUNBUILD all along; `release` was left behind. It also built no
    feed. It now builds one, once, outside the per-model loop -- nothing in
    it is model-specific.

  * ci.yml's shellcheck gate named pkgs/*/payload/init.d/S* and
    pkgs/*/prog/*.sh, neither of which exists any more; shellcheck exits 2
    on a path it cannot open. It is a `find` with an asserted count now,
    because the opposite failure is worse: a glob that quietly matches
    nothing checks nothing and still reports green.

Both workflows now go through `make` instead of hand-rolling `docker run`.
Hand-rolling meant CI exercised entry points no human uses, which is exactly
why the `release` runner bug could sit there unseen; it also ran as root and
left a work/ that the later `make release` could not write to.

ci.yml's test job builds the feed before the static lane. A good part of that
lane asks what is inside an .ipk and those questions do not fail without one
-- they return, and the lane reports a pass having never opened a package.
build-packages.sh needs no stock firmware, which is what makes that possible.

Docs, and the packages skill, which still documented pkg_buildopkg and
work/.opkg-host as how the payload is assembled -- the host opkg went in
dcd037c and the printer's own installs the feed now -- and still claimed
qa/static holds an ABI gate over every ELF in every package. It does not:
qa/replica/test_abi.py is the only one, and qa/static asserts a seventh does
not grow back.

Verified: qa/static is 122 passed / 110 errors here, identical to master --
every error is `vendor/opkg-utils is missing` in a checkout that has not run
`make vendor`. mkdocs build --strict passes. The new shellcheck gate was run
as written. The workflows themselves were not executed.

tools/replica/printer/*.sh live inside the published image, so those edits
take effect on the next `make printer-image`; behaviour is unchanged either
way, because nothing sets PROG_DUMP any more.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01TrhjKabxDihvVjNQGGT4MK
2026-08-30 14:56:26 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 9b5b562a22 Comments: keep the contract and the trap, drop the narration
A sweep over every commented file in the tree. What is kept is what a
reader needs to change the code safely: what a thing is, its signature,
the invariants other files depend on, and the traps that fail silently
(find's non-zero exit under set -e, s6's baked-in libexecdir, the -lm
that decides whether _sqlite3 exists, opkg's compile-time prefix).

What goes is the narration around it: incident histories, arguments
against alternatives already rejected, restatements of the code below,
and paragraphs re-explaining a rule three files already state. One
paragraph in pkgs/3rdparty/opkg/build.sh was duplicated outright.

Comment lines 7971 -> 6158. Every change is comment-only: no
non-comment line differs anywhere in the 86 files, checked
mechanically. Commented-out config directives (#fast_feed: 30000 and
friends) are documentation of defaults and are kept.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NMMpQTajN7RDJySrhQ2cTE
2026-08-30 14:54:50 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 a406d7a75a run.sh injection: one loop over two blocks, and it is finally idempotent
Section 11 spliced the pre- and post-blocks into FlashForge's run.sh through
a temp file, a sed, and two hand-written insertion paths that shared nothing.
The blocks are now a two-row table -- name, source, anchor -- walked by one
loop, and MOD_PW_AUTO is substituted in Python, so work/.run-post.sh and the
sed that wrote it are gone along with the rm that cleaned it up.

The header has claimed "Idempotent" all along and section 11 was not: the
strip regex removed the marked block but not the blank line it had been
padded with, so re-patching a tree that was already patched grew run.sh by
three lines a pass. Both anchors now land on line boundaries and the block
carries its own padding, so the strip takes back exactly what the insert put
in -- measured: three further passes change no byte, and stripping a patched
run.sh reproduces the pristine one exactly.

Two behaviour changes worth naming. The post-block's markers were "anvil
begin/end" against the pre-block's "anvil pre"; both are "anvil <name>" now,
and the strip matches by shape rather than by name so a tree carrying the old
markers is still cleaned. And an anchor must match exactly once, where the
post-block used to take the last of however many matched and fall back to
end-of-file when none did -- a stock run.sh with two candidate lines is one
this script has no business guessing about. Nothing outside this section
reads the markers.

Output is unchanged but for one blank line: the generated run.sh is otherwise
byte-identical with a hash baked in and with none, and still parses as POSIX
sh.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01GKmSZwVorhBS1xfyHtpgvU
2026-08-30 14:37:32 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 fbb3182e68 bin/verify.sh is retired; four of its forty checks move to qa/replica
verify.sh described itself as "simulate every check the printer performs,
against a built package". The word carrying that sentence is SIMULATE, and it
is why thirty-six of the forty are deleted rather than moved.

THE REPLICA LANE DOES NOT SIMULATE THE INSTALL. install-package.sh puts the
package on a genuine FAT filesystem at /dev/sda1 and runs the machine's own
/usr/prog/app_startup.sh over it, verbatim, under qemu. So these are
PRECONDITIONS of the lane now rather than assertions in it -- break any and
installed_image() raises with the install log and the whole lane goes red:

  * the decrypt with the firmware key (the printer's unTar does it)
  * runFirmwareExe.sh present, components plain tar not xz (bare `tar -xvf`)
  * md5sum.list verifying (the installer aborts and deletes the payload)
  * the MACHINE= gate (runFirmwareExe.sh refuses a foreign package)
  * the /mnt/<Model>-*.tgz glob (app_startup.sh finds the file by it)

A host-side re-reading of those rules is a second implementation, and a second
implementation can agree with itself while disagreeing with the printer. That
is the defect qa/replica/conftest.py records this repo learning twice about
hand-placed payloads.

A second block was asking what the suite already answers, of an installed
filesystem rather than of a tar listing: the klippy tree and c_helper.so
(test_install, test_abi), the s6-rc database and the oneshot runner's execline
(test_s6rc), s6 and s6-ftrigrd (test_supervisor), the .install-manifest
(test_upgrade), libsodium's bare .so symlink and the chamber configs
(static/test_ipk), and every shipped script's syntax
(static/test_shell_syntax).

THE FOUR THAT MOVED are the ones nothing else asks, and each is stronger for
the move -- a `tar -t` listing cannot tell you that a shared object loads, or
what a name resolves to on a PATH:

  * the interpreter IMPORTS sqlite3, lmdb and _cffi_backend, rather than a
    grep finding three .so files. This is what catches a cross build that
    resolved to an x86_64 manylinux wheel: present on disk, raises on import.
  * nothing in $MODDIR/bin shadows FlashForge's python3 -- asked with
    `command -v` after sourcing anvil-env.sh, which is the file that PREPENDS
    $MODDIR/bin to PATH and so creates the hazard in the first place.
  * CPython's dev half (headers, pkgconfig, config-3.13-*) did not ship.
  * the ship boundary: no file on the installed printer is byte-identical to
    one under bin/ or docker/. Asked of the machine rather than of the .tgz,
    so it also sees whatever a maintainer script wrote as root at install
    time. The sweep filters on exact size before hashing, which is what keeps
    a walk of /usr/prog through qemu cheap.

WHAT GENUINELY LEFT, recorded in docs/qa-migration.md rather than only here:
there is no longer a check you can run on the build host, in seconds and
without docker, against a package you are about to flash. Nothing warns you
before you copy the file to a stick that it was built from the wrong model's
stock package. The printer still refuses it and `make qa-replica` still
catches it, but the fast host-side warning the hardware checklist used is
gone. `make verify` is removed and `make release` no longer calls it.

VERIFIED. All four ran against a real replica (the cached installed image,
PRINTER_IMAGE=monstrofil/creator5-printer:latest): 4 passed in 17s. Then each
was DRIVEN RED on purpose with a throwaway module, which is this repo's own
standard from 4ce928f -- bin/common.sh copied byte-for-byte into $MODDIR, a
python3 symlink in $MODDIR/bin, an include/python3.13 directory, and a module
name that does not exist. Each was caught, each named the planted file in its
message, and each went green again once it was removed. The leak sweep walks
21132 files under $MODDIR and /usr/prog, so its floor of 100 is not load
bearing. The static lane goes 123 -> 122, which is exactly the `bash -n` test
that test_shell_syntax.py generated per bin/*.sh file.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01GAQKdBfZxbnPagQyidFk6Y
2026-08-30 14:19:15 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 6dc89469ac patch.sh asserts nothing about the payload it just installed
Two gates go, both of the same shape: a pkg_die run against $PAYLOAD_DIR a few
lines after bin/build-payload.py filled it, asking whether opkg had installed
the packages it was handed.

  * section 1: a klippy tree at $MODDIR/klipper/klippy, and a c_helper.so
    inside it
  * section 5b-2: etc/s6-rc/compiled/current resolving

Neither was ever this script's question. patch.sh no longer builds either
subject -- anvil-klipper installs the klippy tree, and case-build-payload.sh
compiles the database in the replica with the s6-rc-compile anvil-s6-rc ships
-- so a gate here can only report that a package manager did what it said it
did, on a staging directory, on the build host.

Both are already asked on the two vehicles that actually reach a printer:

  * bin/verify.sh reads the PACKED artefact -- the klippy tree, c_helper.so,
    and compiled/current resolving, plus the one thing about the database a
    host can genuinely tell that patch.sh never asked: the execline named by
    the oneshot runner's #!.
  * qa/replica asks an INSTALLED filesystem. test_install.py's
    test_klippy_is_present is the klippy question by name, test_abi.py sweeps
    c_helper.so for the ABI, and test_s6rc.py boots the thing -- s6-rc-init
    reads the database, the boot set comes up, and a database moved aside is
    reported as a negative control.

The two `say` lines went with them. Both existed to narrate a gate; the
Klipper one printed a pin that pkgs/klipper/pkg.conf already stamps into
PKG_VERSION, and the s6-rc one readlink'd the path the gate had just tested.

KEPT, and it is the same call 4ce928f made for the toolchain wrapper: the
anvil-core check in section 0. It judges the INPUT feed rather than the
produced payload, which is a question no downstream gate can ask, and it
guards a silent failure -- the MOD_INSTALL loop drops a root with no .ipk
without a word, because that is how PKG_WHEN reaches this script, so a missing
anvil-core would otherwise build a payload without it rather than stop.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01GAQKdBfZxbnPagQyidFk6Y
2026-08-30 01:18:09 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 57c776ee63 test/ is deleted; qa/ is the only suite
The eight files were already gone from the working tree. What this commit does
is everything that had to follow them, because nothing else had been updated
and three of the four things pointing at test/ were on a build or release path.

WHAT WAS STILL WIRED TO IT

  pkgs/klipper/build.sh   ran test/test-chelper.py under `|| pkg_die`. With the
                          file gone `make packages` would have died on every
                          klipper build.
  bin/verify.sh           ran the same script and read a non-zero exit as
                          "c_helper.so does not match the shipped klippy tree
                          (stale build)" -- a false red on every release verify
                          rather than an error about a missing file. Its
                          ship-boundary check also globbed `find bin test
                          docker`; that is `find bin docker` now.
  pytest.ini              testpaths = test, so a bare `pytest` collected
                          nothing at all. It is `qa` now, which is what the
                          comment above it was already describing.
  qa/static/              PY_GLOBS listed test/*.py and test/integration/*.py,
    test_shell_syntax.py  and _files() makes an empty glob a collection error
                          on purpose -- so the whole static lane failed to
                          collect, taking 93 unrelated tests with it.

Also dropped: the `pytest -- the host-side tree` step in ci.yml, the `test-py`
target with its .PHONY entry and two help lines, and qa/conftest.py's opening
paragraph explaining why qa/ sat beside test/ rather than inside it.

THE CHELPER SYMBOL CHECK IS GONE, NOT MOVED

It compared the .so's dynamic symbols against what klippy cdefs, and it was the
only check for a c_helper.so built from older sources than the klippy tree
beside it -- the failure that shipped once and bricked klippy startup on
hardware, because cffi resolves lazily and a stale .so imports cleanly.
qa/replica/test_install.py covers the ELF arch and nan2008 and nothing else.

What stands in its place is structural rather than a gate: pkgs/klipper
compiles the .so from the chelper sources of the very tree it ships, so the
mismatch is not something the recipe can produce. The comments in
pkgs/klipper/build.sh and docs/building.md now say that is the whole defence.

DOCS

docs/testing.md's "what is left in test/" section is now "test/ is gone", and
it names what went uncovered rather than leaving it to be found: the tool-frame
arithmetic in ff_toolchange, the chamber macros' per-model branching, the stamp
discipline in ff-startup.py, and the verification G-code against the shipped
macros. docs/hardware-testing.md said `make test-py` keeps the two
gcode/creator5-*.gcode files honest; it now says nothing does, and to read them
by hand when a macro is renamed. Paths corrected in docs/building.md,
docs/printer-replica.md and docs/qa-migration.md's intro.

Verified: `pytest` collects 366; qa/static is 136 passed, up from 43 because
the lane could not collect before this. Its 110 errors are this checkout's
missing vendor/opkg-utils, the same cause before and after. bin/verify.sh,
pkgs/klipper/build.sh and the Makefile parse; ci.yml is valid YAML.

Not touched, and stale before this commit: tools/python/README.md and
tools/supervisor/README.md still document test/integration/printer/case-*.sh
and a printer-exec.py that earlier commits removed.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_016bLGYpVAeVzAX6NeAxcU42
2026-08-30 01:10:24 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 c92b3c9e86 anvil.conf is gone; a component runs because it is installed
The file held three unrelated things behind one name: gates deciding which
services boot, switches for the splash / the startup wait / the first-boot
import, and tunables for the camera and the nice values. Every one of them
defaulted to on, and what each offered was a half-installed printer -- a state
nobody chose on purpose and everything downstream carried a second answer for.

firmwareExe no longer expands the ok-all bundle and filters it, it asks for the
bundle: BOOT_SET=ok-all. A printer that should not run a component does not
have it -- `opkg remove`, or a stock FlashForge package.

The settings worth keeping are each stated once now, in the service that uses
them: the camera's resolution in its run script, nice 10 there and nice 5 in
moonraker's (the values every install was getting from the template, not the
0 the inline fallback said). ff-startup's `up` stops passing --timeout and
--klipper-tries at all, because 240 and 6 are already ff-startup.py's own
defaults and two statements of a default can disagree.

Nothing sources the file, so nothing reads it, so it must not survive an
upgrade looking editable. run-append.sh stops preserving it and removes it
unconditionally beside init.d and anvil-service.sh -- unconditionally because
the pre-manifest sweep removes seven DIRECTORIES and would leave this file
sitting at the top of $MODDIR. The two upgrade tests that asserted the edit
survived now assert the file does not.

seed/ leaves anvil-core entirely, which takes with it the recipe's one
exception to "every sibling directory is shipped", the seed mount in the
replica plumbing, and its exemption in the .ipk allowlist.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_015E7armHFDcnZFZwdAbqkbt
2026-08-30 01:09:02 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 a534b4a744 klipperDaemon is a link too; its nice value moves to anvil.conf
The third file in $MODDIR/prog was the only one anvil-link-prog.sh did not
own. It could not be a link because its CONTENT was machine-specific: the
installer seded FlashForge's KLIPPER_NICENESS into it on every flash, off the
file it was replacing. That is the whole reason it was hand-copied, and the
hand-copy is what silently broke -- its guard named a path the file had
stopped shipping at, so no printer got the shim at all.

We do not carry FlashForge's number forward. NICE_KLIPPER is ours now, in
anvil.conf beside NICE_MOONRAKER and NICE_CAM, templated from config.env by
patch.sh section 10 like the other two, and read by etc/s6-rc/source/klipper/run
the way camera/run and moonraker/run read theirs. Default 0 -- normal priority,
which is what stock shipped and almost certainly what you want: klipper_pri.sh
already puts klippy's main thread on SCHED_FIFO 50 and its serial reader thread
calls os.nice(-20) itself, so this knob only matters when the chrt did not take.

With nothing machine-specific left in it, klipperDaemon is one more link_one.
Whether the stock software carries a klipperDaemon does not matter: link_one
replaces whatever it finds, and it runs after the payload has landed. The 14
lines of sed/mv/chmod in run-append.sh are gone, and an `opkg upgrade
anvil-core` now changes what the printer runs for all three files instead of
two.

Gates: the replica symlink test covers all three paths, and a new one RUNS
`klipperDaemon start` -- it must exit 0, say klipper is supervised, and leave no
second klippy behind. The file being in place said nothing about what it does,
which is how the old breakage hid.

Verified: the nice branch over an explicit 0, a real value, and no anvil.conf at
all; and the anvil.conf substitution with NICE_KLIPPER set.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01La5MaDKqTW675k5fsXsP6S
2026-08-30 00:58:16 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 7dda2fee0d ABI gate: one check, on the filesystem the kernel loads from
mips_abi_gate answered "did this recipe stage the right ABI", once per
recipe, over a PKG_ROOT. Four implementations of that one rule had grown up
around it -- the function in bin/common.sh, the call at the packaging
boundary, two recipes that re-ran it on their own output, and a
readelf|grep nan2008 in bin/verify.sh reading a single .so -- and between
them they still could not see the largest binary we ship: bin/patch.sh
unpacks HelixScreen into /usr/prog and no gate ever read that tree.
pkgs/helixscreen/pkg.conf had carried a note saying exactly that.

qa/replica/test_abi.py replaces all of it. It walks the installed
filesystem on the printer's own CPython -- one qemu process, ~24000 files,
8s -- and reads the ELF header of everything it finds. That is the only
place where what the recipes staged, what opkg unpacked, what patch.sh
copied and what FlashForge shipped are all visible at once, and it is the
thing the question is actually about: the kernel does not read a PKG_ROOT.

MEASURED, not assumed: 603 ELF objects on a real install. 569 the loader
handles and 568 of those conform. The exemptions are the other two, both
narrow. ET_REL objects (33 stock .ko files, plus a stray python.o in
FlashForge's CPython 3.8 tree) are not asked about the FP ABI, because
insmod and the linker read them rather than the ELF loader and kernel code
has no FP ABI to agree about -- by e_type, so the python.o needs no case of
its own. And /usr/prog/PROGRAM/ffstartup-arm is an ARM binary FlashForge
ships that nothing in the stock tree names; exempt by path, so an ARM
binary anywhere else still fails.

The architecture is settled before anything is classified, and that
ordering came from planting a counterexample rather than from reasoning: a
big-endian object decodes its own e_type big-endian, so ET_DYN reads back
as 768, lands in neither bucket, and an earlier draft looked straight at it
and passed. Every gate here was driven red on purpose before it was kept --
an x86-64 .so in $MODDIR, a real mipsel object with EF_MIPS_NAN2008
cleared, an ARM binary outside the exempt path, a big-endian object, an
x86-64 object among the .ko files, and a truncated sweep.

test_install.py's two chelper header tests go with it: they read one file
out of the several hundred on the same fixture, a strict subset of what now
runs. Whether the package ships a chelper at all stays test_install.py's
question and is not asked twice. test_ipk.py's assertion that the gate
exists becomes an assertion that a second one has not grown back beside it.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NpH87TJJEjDyRhQPu18pgp
2026-08-30 00:47:41 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 965cf67d93 Compile the s6-rc database where the packages are installed
The replica already installs the feed with the printer's own opkg, and
anvil-s6-rc already ships s6-rc-compile -- pkgs/3rdparty/s6-rc/build.sh keeps
it deliberately, "the only way to recover a printer whose database is wrong
without rebuilding a package on a laptop". So the compiler was sitting in the
container the whole time, three lines after the install that puts the source
tree there.

bin/patch.sh section 5b-2 built a second, NATIVE skalibs+execline+s6+s6-rc
instead -- four ./configure && make passes cached in work/.s6-native -- purely
to get an s6-rc-compile that runs on x86. 110 lines, and its entire hazard was
self-inflicted: s6-rc-compile bakes the #! of the execline the COMPILER was
linked against into the oneshot runner, so a native stack configured with a
different --prefix ships a database whose every oneshot ENOENTs on the printer.
Compiling with the compiler we ship cannot get that wrong.

The output is the same object. docs/notes/80-s6-migration.md records the
measurement from 2026-08-28: one source tree, the host compiler and the target
one under qemu, byte-identical db, n and resolve.cdb and identical servicedirs.
That measurement was made to justify compiling on the host; it works just as
well in the other direction.

The rejected alternative in the old comment -- ship s6-rc-compile and compile
at INSTALL time on the printer -- is a different thing and stays rejected.

qa/static/test_s6rc_source.py is dropped. It was the only consumer of the
native compiler, and it hard-failed on any checkout that had not run `make
build`: 14 of the static suite's errors were it saying so. What goes with it is
the timeout and edge assertions, which are now made nowhere; qa/replica/
test_s6rc.py still boots the real thing. bin/verify.sh keeps the half a host
can still check, moved out of patch.sh: the oneshot runner's shebang, and that
compiled/current resolves -- read as text straight out of the shipped payload,
so it needs no mipsel binary.

bin/patch.sh: 278 -> 207 lines. Static suite: 122 passed, errors 124 -> 110.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01La5MaDKqTW675k5fsXsP6S
2026-08-30 00:44:26 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 214a4e58b9 anvil-core owns firmwareExe and start.sh; kill the 3.8.2 myth
Three things, all downstream of klippy having moved to $MODDIR and our own
CPython 3.13.

SECTIONS 8 AND 9 ARE GONE. Both files install at $MODDIR/prog/ and
anvil-link-prog.sh points the stock paths at them -- from run-append.sh on a
flash and from anvil-core's postinst on `opkg upgrade anvil-core`. Nothing
execs either between run.sh distributing the component and link-prog running,
so the component copy bought no ordering. It cost, though: our firmwareExe
with no payload behind it logs "no anvil-env.sh", finds no s6-svscan and then
`while true; do sleep 3600; done` -- a printer that boots to a blank screen for
ever and never reaches app_startup.sh's own recovery. Absent, that recovery
restores a firmwareExe from a version directory. So patch.sh now REMOVES both
from the component: the stock component carries them, and deleting the two cp
lines alone would have shipped FlashForge's originals.

SECTION 5c IS GONE. It did no work -- two du prints and a comment whose first
line was the falsehood below.

THE FALSEHOOD. "klippy runs on the stock 3.8.2, started by
/usr/prog/klipper/start.sh" had spread well past patch.sh, and it had reached
things people follow:

  - docs/toolchange.md told owners to scp the ff_*.py extras to
    /usr/prog/klipper/klippy/extras/ -- the wrong partition -- and warned that
    an OTA would delete them there. Same wrong path in three ff-*.cfg headers
    and in ff_toolchange.py.
  - versions.env labelled our CPython 3.13 and its eighteen packages
    "SHIPPED BUT NOT USED".
  - docs/how-it-works.md said Moonraker runs on python3.8, contradicting line
    126 of the same file.

All corrected. Historical notes keep their history and get a [Superseded: ...]
marker instead -- including 80-s6-migration.md's "s6-rc-compile is not
shipped", which pkgs/3rdparty/s6-rc/build.sh contradicts deliberately.

Found while reviewing: every docs/ reference to the ff-*.cfg pointed at
pkgs/anvil-core/payload/config/, which does not exist -- they are
anvil-klipper-config's. 28 references across 9 files, several of them broken
markdown links on the published site. All 24 relative links under docs/ now
resolve.

Gates: verify.sh syntax-checks prog/start.sh and prog/firmwareExe out of the
payload (firmwareExe was never syntax-checked before) and fails if the
component carries either. A new replica test asserts both stock paths are
symlinks into $MODDIR/prog and do not dangle. One existing replica test stubbed
firmwareExe by redirecting into $FE, which now writes THROUGH the symlink into
the packaged wrapper; it moves the link aside instead.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01La5MaDKqTW675k5fsXsP6S
2026-08-30 00:37:28 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 b25a19683d bin/*.sh: 1,110 comment lines were half the code; 327 remain
The scripts under bin/ carried more prose than shell. Most of it was
rationale for decisions already made, archaeology of flags since deleted
(BUILD_KLIPPER=stock, the five MOD_* switches, KLIPPER_FORK), or a
paragraph restating the line beneath it.

What survives is what a reader cannot get from the code: the s6-rc
--prefix trap that turns every oneshot into an ENOENT, chelper.tar being
the stock installer's vehicle rather than a second build, PKG_EXCLUDE
matching Mainsail's own .version at any depth, Perl's || making
SOURCE_DATE_EPOCH=0 the one value that falls through, the herestrings
that avoid a pipefail 141, unTar's -md md5. Each is now one or two lines
instead of a paragraph, and the section dividers lost their rules.

No code changed. qa/static is 122 passed / 124 errors before and after,
the errors being the same missing vendor/opkg-utils and uncompiled
s6-rc database in both runs.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_0111WSZKjXNsvfWS2PR9wK7o
2026-08-30 00:06:20 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 53292b4d78 klippy runs from $MODDIR, so patch.sh stops staging a second copy
The klipper s6-rc service already execs klippy under $FF_PYTHON -- our own
CPython 3.13 -- but it read the tree from /usr/prog/klipper/klippy: a copy
bin/patch.sh staged into the software component out of the very anvil-klipper
package that also installed it under $MODDIR. Two copies of one tree, and the
one that ran was the one a stock flash could overwrite.

One line moves it: KLIPPY=$MODDIR/klipper/klippy/klippy.py.

That deletes sections 1 and 2 of bin/patch.sh -- the cp -a of the klippy tree,
the chelper.tar wrapped around a .so the package already contained, the rm -rf
of the stock extras/ and kinematics/, and the ff_*.py copy. The software
component now carries firmwareExe, start.sh and run.sh and nothing else of
ours, which is the phase 7 end state in docs/notes/80-s6-migration.md.

It also lets pkgs/klipper declare the dependencies it has had since the
interpreter moved. cffi and greenlet reached the printer only through a
hardcoded list in patch.sh, so every build had them and no `opkg install
anvil-klipper` did; pyserial and jinja2 came only as anvil-moonraker's
Depends, so a BUILD_MOONRAKER=0 build shipped a klippy that dies the first
time it opens an MCU. Both are real Depends now and MOD_ROOTS drops to ten.

Also repointed: run-append.sh's __pycache__ sweep, which was clearing the tree
nothing imports while klippy writes bytecode into the one it does -- and those
runtime-created directories are in no .install-manifest, so the manifest
delete walks past them.

verify.sh reads the klippy tree and c_helper.so out of the payload (extracting
./klipper alone), and gains a check that the component does NOT carry a klippy
tree. New replica tests assert the service execs the payload tree under
$FF_PYTHON and that cffi/greenlet/serial/jinja2 import on it.

Comments in anvil-env.sh, verify.sh and pkgs/klipper/pkg.conf that still said
klippy runs on FlashForge's 3.8.2 are corrected; that stopped being true when
FF_PYTHON moved.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01La5MaDKqTW675k5fsXsP6S
2026-08-29 23:59:58 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 c185ef3285 The replica is a build tool; test/ is 28 unit tests
Two changes that turned out to be one.

MOVED, NOT DELETED. `test/ffsim/` and `test/integration/printer/` are
`tools/replica/`. They were never tests: bin/patch.sh calls
bin/build-payload.py, which starts a replica and assembles the payload by
running the PRINTER'S OWN opkg against / inside it -- so the "test harness"
was on the build path, and deleting it as asked would have broken `make
build`. qa/lib/replica.py drives the same directory unmodified. No content
changed; what changed is qa/lib/replica.py's build directory, three launcher
sys.path lines, the Makefile targets and the CI shellcheck glob.
tools/replica/README.md says who drives it and why it is not under test/.

CUT TO 28. The five surviving modules were 136 tests; they are 28, chosen on
one question: would this failure be SILENT? What is kept is the mistakes that
run perfectly and are wrong --

  test_startup       8  no stamp unless the values are verifiably saved (a
                        stamp written early is a printer that has lost its
                        factory calibration for good), and the handover order
  test_tool_transform 7 every one is a move to the wrong place: a sign, a
                        frame left applied while probing, a stale gcode_move
                        cache, a config a calibrated printer cannot parse
  test_ffscreen      5  the four ways it can do harm rather than look wrong
  test_chamber       4  the chamber mistakes that cost a print before anyone
                        sees them, plus the parse gate they rest on
  test_gcode         4  a renamed macro, and the safe file being cold

What went: the panel narration, the geometry probe and parse_geometry, the
z_adjust and per-job-Z bookkeeping, the config layout checks, the G-code
bounds checks. Each is either a wrong number shown to a person, or a failure
the printer reports loudly the first time -- and qa/replica/test_boot_screen.py
already renders the real frames on the real machine.

The rewrite is not a delete: assertions were folded so a kept test asks its
question in every direction it can be got wrong (both models, both rotations,
all four ways the migration can fail), and each file's header now says what it
dropped and why, where the next person will open it.

Also gone: conftest's `rootfs` fixture, orphaned two commits ago. Nothing under
test/ needs the firmware, docker, or a network any more.

28 host-side tests pass in 0.15s. qa/static unchanged at 218. `make rootfs`
re-verified end to end from its new path.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01UzLebCrvc8ssWR5JuEsha4
2026-08-29 23:27:34 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 465c9902f1 test/: drop the seven modules whose subject was the fake
Eight files, 46 tests and make-stock-fixture.sh. Each of the seven test
modules built a stand-in -- a klippy stub, an argparse Namespace, a config
tree -- elaborate enough that what they pinned down was the stand-in's
behaviour rather than the printer's. What is left under test/ is the Klipper
config gate and the three modules whose subject is our own Python: ff-startup,
ffscreen, and the tool transform.

make-stock-fixture.sh goes with them. docs/qa-migration.md argued for keeping
it as the input a future build-path test would need, but it fed a gate that no
longer exists, and a fixture generator with no consumer rots exactly as
silently as a test that asserts nothing. What it had learnt is recorded in the
doc so whoever ports the build path does not have to find it twice.

The coverage this gives up is written down rather than glossed: a new section
in docs/qa-migration.md names every dropped file, what it asserted, and what
now asks the question instead -- for four of them, nothing. The one worth
watching is the shebang-executable check, which qa/ makes only of
qa/replica/actions/*.sh.

Falling out of it: the rootfs fixture in test/conftest.py had no users left,
and nothing under test/ needs the proprietary firmware any more. Comments in
qa/static/test_probes.py, qa/replica/test_mcu_bringup.py, bin/patch.sh and
ci.yml that pointed at the deleted files say what is true now; the tree
listing in docs/building.md was stale from the run-tests.py removal and is
rewritten.

136 host-side tests pass. qa/static is unchanged at 218.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01UzLebCrvc8ssWR5JuEsha4
2026-08-29 23:11:22 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 abd4a01d73 Adopt the s6-rc boot graph -- DOES NOT BOOT YET, see below
Merge of qa-suite-bridgehead into the packaging line. The seven init.d/S*
scripts and the hand-written etc/s6 servicedirs are gone; anvil-core ships
etc/s6-rc/source/ and bin/patch.sh compiles it into etc/s6-rc/compiled/ after
the payload is installed. klipperDaemon joins firmwareExe and start.sh in
payload/prog/, all three linked into place by anvil-link-prog.sh.

WHAT IS KNOWN BROKEN. qa/replica/test_s6rc.py fails: the tree never comes up,
because s6-rc-init dies with

    unable to supervise service directories in /run/s6-rc/servicedirs:
    Value too large for defined data type

That is EOVERFLOW out of the readdir() loop in s6rc_servicedir_manage.c, which
checks errno after every entry. Measured, and these are ruled out:

  * not the live directory's filesystem -- fails identically with -l on
    /usr/data as with the default /run, and the inodes there are 3 and
    1358496, nowhere near 32 bits
  * not the database -- s6-rc-db lists all eleven services out of it, and a
    database recompiled inside the replica by the TARGET s6-rc-compile fails
    exactly like the one compiled natively on x86
  * not a missing -D_FILE_OFFSET_BITS=64 -- both s6-svscan and s6-rc-init
    reference readdir64 and never plain readdir

What is left is the toolchain. qa-suite-bridgehead built s6, s6-rc, execline
and skalibs with the Bootlin musl toolchain, where readdir has no EOVERFLOW
path at all; the packaging line builds them as recipes against the Ingenic
glibc, where it does. s6-svscan looked healthy only because it was started on
an EMPTY scandir, which never reaches the loop.

Everything else is green: 262 static tests, and bin/verify.sh passes on the
73MB package, including the graph's own "compiled s6-rc database" check.

Resolution notes: the five MOD_* switches stay deleted -- firmwareExe defaults
every gate to 1, so nothing changes -- but MOD_CAM is now worth having by hand
on a cameraless printer, because the camera is a longrun that waits out
timeout-up. anvil-service.sh went with init.d; nothing sourced it.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01VpUmBb4xtmnmtTosonqeNi
2026-08-29 19:27:07 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 39b5cb0d0b ipk-install was a stand-in for an opkg the printer now has
The script says so itself: it existed so phase 1 could ship without
waiting for a cross-built opkg, and it would hand its database over when
the real client arrived. pkgs/3rdparty/opkg builds that client, and
anvil-opkg is in bin/patch.sh's payload roots, so the printer has opkg
and the stand-in has nothing left to do.

Nothing called it. bin/build-payload.py assembles the payload with the
printer's own opkg inside the replica, and the test that existed only to
keep ipk-install off the build path was a guard against a file that is
now gone. Its five round-trip tests went with it.

The shellcheck lane loses one file rather than a rule: _files() refuses a
glob that matches nothing, so the two entries had to go with the script.

Cherry-picked from fc98b04 on worktree-drop-ipk-install, so the two
branches carry the same patch. Resolved against this branch's payload
build: the host opkg that commit still described is deleted here, and the
lane globs are payload/prog/ rather than prog/.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01VpUmBb4xtmnmtTosonqeNi
2026-08-29 18:51:53 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 5f36cd14e3 Say what the code does, not what it used to
Comment cleanup over the files this branch touched, plus the dead code the
last two commits left:

  * pkgs/lib.sh's pkg_buildopkg, 89 lines building the x86-64 opkg nothing
    calls any more, and the qa test that checked its configure flags
  * patch.sh's "5d. what is no longer here" section, and its mkdir of the
    prefix directories -- build-payload.py replaces $PAYLOAD_DIR wholesale, so
    they were created and then thrown away
  * the two emptied creator5*-config recipe directories

The rest is prose. Comments that narrated a previous design -- what the host
opkg did, which package used to own the chamber config, that prog/ was once a
sibling of payload/ -- are gone rather than shortened; the ones explaining
constraints that still hold are trimmed to the constraint.

docs/building.md and docs/toolchange.md describe the packages as they are.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01VpUmBb4xtmnmtTosonqeNi
2026-08-29 18:42:57 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 ea1364ebca The payload is installed by the printer, not by a host opkg
bin/build-payload.py starts the replica, lets the machine's own opkg install
the feed onto the machine's own filesystem under qemu-mipsel, and tars
/usr/data/anvil back out. bin/patch.sh's section 0 is that call now.

WHAT THE OLD WAY COULD NOT DO. A host opkg under --offline-root leaves every
package Status: unpacked, because it cannot run maintainer scripts against a
staging tree -- so patch.sh passed --force-postinstall to make the database
claim work that had not happened. The payload shipped a postinst nothing had
ever executed. It runs now, on the target userland, and its output is in the
build log: anvil-core's postinst links the boot path and says so.

THE REPLICA NEEDED A WAY TO HAND SOMETHING BACK. Every mount was :ro, which
is right for a test harness and wrong for a build. run_case takes out_dir and
mounts one writable /out -- but not at /printer/out, because assemble.sh binds
/printer-src over /printer and a bind does not carry submounts, so the mount
would be silently buried. entrypoint-out.sh makes the seam the stock
entrypoint lacks: run it with a case that does nothing, then mount, then run
the real case. It chowns /out back to the caller afterwards, because a
privileged container writing into the repo leaves root-owned files the build
user cannot delete.

RUNBUILD IS A THIRD LANE for the same reason. The build has to reach the
docker socket now AND still run as you, or work/ fills with root-owned files
-- the two things the Makefile's existing split kept apart. --group-add with
the socket's own gid, read rather than assumed, answers both.

Left behind: pkgs/lib.sh's pkg_buildopkg is now defined and never called. It
builds the host opkg this replaces. Deleting it is a separate change.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01VpUmBb4xtmnmtTosonqeNi
2026-08-29 18:33:42 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 26e3388895 The printer picks its own chamber config
anvil-klipper-config carries printer.base.cfg and BOTH chamber configs, under
config/chamber/<Machine>.cfg, and anvil-link-prog.sh symlinks the right one
into /usr/data/config. The model comes from FlashForge's own app_startup.sh,
which carries MACHINE= at its top -- so the machine answers the question about
itself instead of a build being told the answer and having to be right.

THAT REMOVES A PACKAGE PAIR THAT COULD NOT COEXIST. anvil-klipper-creator5-config
and -creator5pro-config each owned config/printer.chamber.cfg, so they
Conflicted, opkg refused the pair with exit 255, and bin/patch.sh had to pick
one from TARGET_MACHINE. The payload was model-specific for the sake of one
file; it is not any more. TARGET_MACHINE still names the output, because
runFirmwareExe.sh gates on it.

THE SOFTWARE COMPONENT'S klipper/config IS NOW BYTE-IDENTICAL TO STOCK --
diffed, not assumed. printer.base.cfg was the last thing patch.sh wrote there.

The seven configs we do NOT modify stay stock and unpackaged, and that works
because Klipper resolves [include] against the directory of the file doing the
including, by the path as opened rather than the resolved target
(configfile.py: dirname = os.path.dirname(source_filename)). So a symlinked
printer.base.cfg still finds printer.filament.cfg and friends beside it in
/usr/data/config.

run-append.sh no longer copies the files the linker links -- copying would only
put a real file in the way of the symlink about to replace it. moonraker.conf
and moonraker-custom.conf keep their branches: those are user-editable, and a
symlink would lose the .mod-new preservation a tuned trusted_clients block
depends on.

anvil-klipper now Depends on anvil-klipper-config, which is where that
dependency always belonged -- it used to arrive only because the per-model
packages pulled it in, and naming it in MOD_ROOTS would answer a missing
dependency in the one place a printer's own `opkg install` never reads.

prog/ is gone as a recipe subtree. Its own test said an empty one was the good
outcome; it emptied, so the rule went with it.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01VpUmBb4xtmnmtTosonqeNi
2026-08-29 18:24:33 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 722804364a The boot path follows the package, not the last .tgz
firmwareExe and start.sh have to sit on /usr/prog because FlashForge's own
scripts look for them by absolute path. They are package files now
(anvil-core, under payload/prog/) and anvil-link-prog.sh replaces the copies
on /usr/prog with symlinks into $MODDIR, so what the printer executes is what
the package owns.

WHAT THAT BUYS: `opkg upgrade anvil-core` on a running printer used to update
$MODDIR and change nothing the boot path reads -- the new firmwareExe sat in
the payload while the old copy kept being run, and only a full .tgz could land
it. The postinst calls the same script, so an upgrade is now enough.

THE LINKS ARE MADE AFTER EXTRACTION, and that is the whole ordering. Stock
run.sh distributes the component at its lines 107-179 and run-append.sh does
not extract anvil.tar.xz until line 180, so the component cannot carry the
links itself: on a first install they would dangle, and on an upgrade they
would resolve to the payload being replaced and silently install the previous
release's files.

The component still carries real copies. That is what keeps a printer
bootable when the payload is not there, and patch.sh now takes them from the
installed payload rather than from a directory beside the recipe -- the same
move it already makes for the klippy fork.

A postinst needed the recipe system to have maintainer scripts at all, so
build-packages.sh copies pkgs/<name>/control/* into CONTROL/. Note what that
exposes: patch.sh installs with a host opkg under --offline-root
--force-postinstall, and that combination DOES run maintainer scripts, with
IPKG_INSTROOT empty, so their absolute paths are taken as written. Inside the
build image that is harmless -- there is no /usr/prog there -- and the
script's guard is what makes it a quiet no-op rather than an error.

pkg_payload_hash covers control/ too, or an edited postinst would read as
"already current". It takes two find calls because `find a b` with b missing
exits non-zero, which under the recipes' set -euo pipefail killed every build
whose recipe has no control/ -- silently, the existing 2>/dev/null swallowing
the one line that said so.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01VpUmBb4xtmnmtTosonqeNi
2026-08-29 17:45:20 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 5b463b889a Five switches that were only ever set to 1
MOD_WEB, MOD_CAM, MOD_UI, MOD_SSH and MOD_WIFI all defaulted to on, and what
each one really offered was a half-installed printer: Mainsail with no
moonraker behind it, a camera that would not stream, a screen dark on purpose,
a root password deliberately not set on a machine whose entire recovery story
is "ssh in". Nobody wants those states. What someone who sets one actually
wants is a stock printer, and that is one FlashForge package away.

What they cost was a second answer to every question. Each init script carried
a gate, each `down` file argued its existence from a flag rather than from the
ordering that was the real reason, and anvil.conf had five lines that told a
user they had a choice.

MOD_SSH was the clearest case: it never turned ssh off. dropbear is the
rootfs's own and listens either way, so all the flag did was decline to set a
password.

Each gate is replaced by the fact it was standing in front of, not by a
constant:

  S60nginx, S62moonraker  nothing -- the web stack is what this mod is
  S65camera               there is no video device, which the script already
                          finds out and reports
  S50wifi                 there is no $WIFI_CONF, likewise
  S80ui                   HelixScreen is not installed, which was already the
                          other half of the condition

To leave a piece out, leave it out: BUILD_MAINSAIL, BUILD_MOONRAKER and
BUILD_HELIX decide what goes into a build, and `opkg remove` decides what stays
on a printer. What survives in anvil.conf is what has a range rather than a
state -- MOD_CAM_RES/FPS/PORT and the NICE_* priorities -- plus MOD_SPLASH,
MOD_STARTUP, MOD_IMPORT and MOD_S6, which are untouched here.

The `down` files stay. They were argued from MOD_WEB and MOD_CAM, but the
argument never depended on them: s6-svscan starts a service the instant the
directory appears, which is before any init script has checked a prerequisite.
Their text now says so.

Measured: `make build` produces a payload with no live read of any of the five,
and qa-static is 265 passed with shellcheck over the edited init scripts. The
test suite still exercises the removed flags and has not been updated.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_011gKRUCqj18TVF1Vz1oMpmC
2026-08-29 15:24:36 +03:00
Oleksandr ShyshatskyiandClaude Opus 5 09e1e6521f patch.sh was asking the payload questions its recipes had already answered
Four sections went. Three of them were checks: _sqlite3 by name, which
pkgs/3rdparty/python/build.sh already made; libsodium's symlink, which
pkgs/3rdparty/libsodium/build.sh already made; and an ABI walk of the whole
payload, which bin/build-packages.sh makes over every PKG_ROOT on the way into
every .ipk -- from the packaging loop rather than a build.sh, so cached trees
are re-read too.

The fourth was not a check. config.env's BUSYBOX_BIN was copied into the
payload here, which made it the one file no package owned: an allowance in the
"every file is owned" test, an ABI gate of its own because the payload-wide one
ran before the copy, and a file no `opkg remove` could take away. It is
pkgs/3rdparty/busybox now, PKG_WHEN-gated on BUSYBOX_BIN, and it needed a third
source verb -- pkg_prebuilt, beside pkg_unpack and pkg_intree -- because a
recipe names its source exactly once and this one's source is a path someone
typed. Once it was a package, nothing in the payload came from outside the
feed, which is what made the payload-wide ABI gate redundant rather than merely
duplicated.

The "at least twelve extension modules in site-packages" count was the one
check with nowhere to go and no duplicate. It is pkg_pynative in the seven
python-* recipes that ship a .so: an aggregate could say that a native package
had fallen back to a pure-python wheel but never which one, and each of those
recipes can say it about itself.

What that costs is written into the section it left: a gate inside build.sh
does not run on a cache hit, and no python recipe sets PKG_STAMP_EXTRA. That is
pkg_stamp's problem, not an argument for a second copy of every check here.

Measured: `make packages` builds anvil-busybox_1.31.1-1_mipsel_xburst2.ipk,
`make build` assembles a 32-package payload whose bin/busybox is listed in
anvil-busybox.list, and qa-static is 265 passed.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_011gKRUCqj18TVF1Vz1oMpmC
2026-08-29 15:24:20 +03:00
Oleksandr Shyshatskyi 21cf19f2e2 BUILD_KLIPPER=stock kept a Klipper nothing else was written for
The flag chose between the Klipper4FlashForge fork and FlashForge's own
v0.12 tree. Every other thing the mod ships had already stopped being
neutral about that choice: the ff_*.py extras are the fork's package's
own files, the ff-*.cfg declare sections only those extras implement,
and c_helper.so is compiled from the tree it ships beside. A stock build
was a printer with the mod's configuration and none of the code behind
it -- and the previous commit turned that into a hard error, which is
what showed the flag had nothing left to select.

So it is gone rather than guarded. pkgs/klipper loses its PKG_WHEN,
patch.sh section 1 loses the case and is straight-line, verify.sh
section 7 stops being conditional -- a package with no klippy tree is
now unrepresentable rather than merely gated -- and fetch-assets.sh
pulls the fork tarball on every build, the way it already does s6 and
CPython.

Two fixture-lane repairs come with it.

test/run-tests.py said BUILD_KLIPPER=stock to keep the lane off the
network. That reason had already expired: since the payload became the
feed installed, the lane runs build-packages first, and that needs the
~203MB Ingenic toolchain from vendor/ for CPython alone. The Klipper
tarball is 27MB beside it, cached on versions.env like everything else.
The lane now builds the fork, so verify.sh's ABI and symbol checks on
c_helper.so run there for the first time.

And the synthetic Moonraker tarball unpacked to moonraker-fixture/,
while pkgs/moonraker/build.sh looks for moonraker-$MOONRAKER_VERSION/ --
the shape GitHub generates. That lane could therefore never build
anvil-moonraker at all. It passed only while work/pkg/moonraker held a
tree from a REAL build, because pkg_stamp keys on the version and not on
the tarball; the first run against a cold cache died with "no
moonraker/moonraker.py", a true statement about a tarball nobody could
have made work. CI caches work/pkg on versions.env, so the first run
after any pin bump would have hit it. Confirmed pre-existing by running
the parent commit against the same cold cache: it fails identically.

make qa-static 261 passed; make test 9 gates, 0 failed, with the fixture
lane building Klipper and Moonraker from its own assets for the first
time; CI's shellcheck gate clean.
2026-08-29 13:33:46 +03:00
Oleksandr Shyshatskyi 53a2bc010b Five extras were on the firmware partition because of a flag
pkgs/klipper/prog/klippy/extras/ff_*.py sat on /usr/prog for one
reason, and it was not a technical one: anvil-klipper answers to
BUILD_KLIPPER and the extras answered to BUILD_TOOLCHANGE, and a
package cannot hold files gated differently from itself. So they stayed
outside every package, copied to the firmware partition by bin/patch.sh.

They are anvil-klipper's now, at payload/klipper/klippy/extras/, and
BUILD_TOOLCHANGE no longer gates them. An extra is inert until a config
section instantiates it, and those sections are anvil-klipper-config's,
where the flag still applies -- so the gate bought nothing and cost the
mismatch.

Inside the tree is the only place they can go: klippy resolves an extra
as dirname(klippy.py)/extras/<name>.py (klippy.py:90-103), with no
search path and no environment variable.

bin/patch.sh still copies them into the software component -- klippy
runs from /usr/prog until the s6 service lands -- but reads them out of
the payload now, the way section 1 already reads the klippy tree, so the
recipe directory is not a second source for a file a package holds. It
names the five rather than globbing ff_*.py: the fork ships an
ff_eddy.py of its own and the glob could not tell them apart. Verified
the component still gets exactly the same five files.

The flags are coupled by this, and patch.sh says so rather than shipping
a broken printer: BUILD_TOOLCHANGE=1 with BUILD_KLIPPER=stock now fails
with the fix in the message. It has to -- the extras are written against
the fork's v0.13 klippy, and dropping them onto FlashForge's v0.12 is
the half-overwritten mixture that shipped as v20260824. The fixture lane
in test/run-tests.py used exactly that pair (BUILD_KLIPPER=stock is a
no-network convenience there) and now sets BUILD_TOOLCHANGE=0.

pkgs/klipper/pkg.conf gains PKG_STAMP_EXTRA=$(pkg_payload_hash):
KLIPPER_VERSION says nothing about payload/, so without it an edit to
ff_toolchange.py would read as "already current".

make qa-static 261 passed; make test 9 gates, 0 failed. The .ipk carries
all five under klipper/klippy/extras/.
2026-08-29 13:26:09 +03:00
Oleksandr Shyshatskyi d92b0778c5 The chamber-config check bin/verify.sh was already making
Nine lines in patch.sh asserting config/printer.chamber.cfg landed in
the payload. bin/verify.sh:155 asserts the same thing under the same
BUILD_TOOLCHANGE gate, and does it better: it greps the listing of the
built anvil.tar.xz rather than the staging directory, so it checks what
ships, and it checks ff-toolchange.cfg beside it. It runs on the release
path and as a gate in make test.

Confirmed both directions rather than assumed: removed
printer.chamber.cfg from a built payload, repacked, and verify.sh
reported FAIL with 'do not install'; rebuilt clean and both checks pass.

make qa-static 261 passed; make test 9 gates, 0 failed.
2026-08-29 12:41:04 +03:00